Kaba Simplex 7104 Series User manual

English

Installation Instructions

Pushbutton Lock

PK782

7104

SERIES

Please keep these instructions.

The combination of this lock has been factory

preset: 2 and 4 pressed together, then 3.

WARNING

For your own safety, you must change the

combination at the time of installation.

PLEASE READ AND FOLLOW ALL

DIRECTIONS CAREFULLY

Since every installation is unique, carefully

check windows, frame, door, etc. to ensure

that the recommended procedures will not

cause damage. Ilco Unican is not responsible

for any damage caused by installation.

Tools Required

• 1⁄4" (6 mm) Drill Bit

• 1" (25 mm) Wood Chisel

• 3⁄4" (19 mm) Hole Saw

• Phillips-head Screwdriver

• 1" (25 mm) Drill Bit or Hole Saw

• 13⁄8" (35 mm) Hole Saw

• 2 Pairs of Pliers

• Hacksaw

• Hammer

• Center Punch

• Drill (variable speed)

Table of Contents

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Determining the Lock Location . . . . . . . . . .5

Marking the Door . . . . . . . . . . . . . . . . . . . . .5

Drilling Holes in the Door . . . . . . . . . . . . . .6

Making the Latch Face Plate Cutout . . . . . .7

Installing the Latch . . . . . . . . . . . . . . . . . . . .7

Adjusting the Lock . . . . . . . . . . . . . . . . . . . .8

Installing the Lock . . . . . . . . . . . . . . . . . .9-10

Checking the Lock’s Operation . . . . . . .10-11

Installing the Strike . . . . . . . . . . . . . . . . . . .12

Setting a New Combination . . . . . . . . .12-14

Troubleshooting . . . . . . . . . . . . . . . . . . . . .15

Checklist

Use this checklist to make sure that

everything has been included.

qA - Front Lock

qB - Adjustable Latch (7104)

qC - Inside Thumbturn Assembly

qD -Inside Combination Change Assembly

qE - Strike Plate

Screw Pack:

qF - 4 thru-bolts (3”)

qG -4 combination wood/metal screws

qH - 4 thru bolts (23⁄8")

Templates (in center of booklet)

Determine the hand

of your door

Many of the installation instructions refer

to the handing of your door. The hand of the

door is determined with the door in the closed

position, from the exterior or pushbutton

side of the door.

A) Right Hand: Door opens inward

(push). Hinged on the right side.

B) Left Hand: Door opens inward

(push). Hinged on the left side.

C) Right Hand Reverse: Door opens

outward (pull). Hinged on the right side.

D) Left Hand Reverse: Door opens

outward (pull). Hinged on the left side.

23⁄8"

LH - Left Hand

RH - Right Hand

LHR - Left Hand Reverse

RHR - Right Hand Reverse

Determining the

Lock Location

Install the lock with the exterior thumbturn

at least 7" (18 cm) above your primary lock

set so it is comfortable to operate and not in

the way when you turn the door knob.

*A minimum stile width of 4" (10.16 cm)

is required for mounting, figure 1-1.

Adjusting the Latch

This latch has been secured in the 23⁄4"

back set position with a spring clip. If your

application requires a 23⁄8" back set, remove

the spring clip by utilizing a small screw

driver (or similar) and inserting the tip

through the latch as indicated by the arrow,

and gently pressing on the spring clip until

is removed from the latch.

Marking the Door

NOTE: Be sure to use the correct

template (right-hand or left-hand

door - 23⁄8"or 23⁄4").

1) Carefully fold the template

(found in the center of this booklet)

as indicated in figure 3-1.

2) Tape the template securely to the outside

of the door so that all the indicated folds

are properly aligned with the edge of the

door.

3) Use a center punch to make the marks

for drilling the seven holes precisely at the

points indicated on the template. The cen-

ter punch mark in the edge of the door

must be centered based on the thickness

of the door.

4) Remove the template.

3-1.

1-1.

(18 cm)

*4"

2-1.

Spring Clip

Adjustable Latch

Drilling Holes in the

Door

CAUTION: Positioning and drilling must be

done straight to ensure troublefree operation

of the 7100 Series lockset. Improper drilling

may result in excessive force being exerted

on the lock which may result in the

premature wearing of its mechanical parts.

You must do Step 1 first otherwise

it will be impossible to drill the

1⁄4" (6 mm) holes.

1) Use a 1⁄4" (6 mm) drill bit to drill the four

holes marked A, figure 4-1. Begin drilling

at a slow speed and increase the speed

gradually until the tip of the drill bit

emerges from the other side of the door.

Repeat this procedure from the opposite

side of the door. This technique will

prevent splintering of the door or

breaking the drill bit.

2) Use a hole saw with pilot bit to make

the 13⁄8" (35 mm) hole. Apply pressure

evenly until the circular blade cuts the first

side of the door and the tip of the pilot bit

emerges through the other side, then stop.

Drill from the other side until the

13⁄8" (35 mm) hole is completed.

3) Repeat Step #2 for the 3⁄4" (19 mm)

hole, (C).

4) The final 1" (25 mm) hole (D) is

cross-bored through the edge of the door.

Carefully bore 4" (10 cm) deep,

figures 4-1 & 4-2.

4-2.

4-1.

4" (10 cm)

3⁄4" (19 mm) Hole

1⁄4" (6 mm) Holes A

13⁄8" (35 mm) Hole

(25 mm)

Hole

Making the Latch Face

Plate Cutout

This procedure is applicable to wood doors.

1) Insert the latch into the 1" (25 mm) hole

until the face plate butts up against the

door edge. Draw a line around the face

plate, figure 5-1, A. Remove the latch

from the door.

2) For doors without a beveled edge,

use a sharp 1" (25 mm) wood chisel to

remove approximately 1⁄8" (3 mm) of

material or enough so the face plate is

perfectly flush with the edge of the door,

figure 5-1, B.

3) For doors with a beveled edge, follow

Step 2 except the face plate will not be

flush with the edge of the door, but rather

square to the face of the door. In order to

accomplish this, you must remove more

wood from the higher edge of the door.

Installing the Latch

1) For doors that swing outward, the curved

edge of the latch bolt should be facing

inward towards the room. For doors that

swing inward, the curved edge of the

latch bolt should be facing outward away

from the room.

2) Put the latch into the 1" (25 mm) hole,

figure 6-1.

3) Secure the latch face plate to the door

with the two Phillips-head screws

provided, pg.7, H.

6-1.

5-1.

7-1.

7-2.

Adjusting the Lock

The lock has been pre-assembled to

accommodate doors up to 21⁄4" (57 mm)

thick.If your door is 13⁄8" to 2" (35 mm to

51 mm) thick, you must shorten both

tailpieces X& Y, figure 7-1.

1) Shorten the combination change tailpiece

Xaccording to your door thickness.

Tailpiece Xhas been premarked for

various door thicknesses for accuracy and

convenience, figure 7-1.

1a. After determining the breakoff point,

hold the tailpiece firmly with a pair of

pliers on the lock side of the tailpiece,

just beside the desired break line.

1b. With a second pair of pliers, grip the

tailpiece at the other side of the line

and bend it up and down until it breaks,

figure 7-2.

2) While holding the lockset firmly against

the outside surface of the door, figure 7-1,

mark tailpiece Yat the point where it

extends 1⁄2- 5⁄8" beyond the interior surface

of the door. Shorten tailpiece Yusing the

procedure described in Steps 1a & 1b.

8-1.

8-2.

Mount the lock from the outside of the door.

1) Insert the tailpiece Yinto the horizontal

cutout of the latch assembly and the

tail piece Xinto the 3⁄4" (19 mm) hole,

figure 8-1.

2) Hold the exterior lock assembly (pg.7, A)

firmly against the door. Try the factory-set

combination. Press buttons #2 and #4

together, release, press button #3, and

release. A distinctive click must be felt to

indicate that the button has been correctly

depressed. Turn the outside thumbturn to

the right (clockwise) to the stop position

(the lach should be fully retracted).

If not, turn the thumbturn to the left

(counter clockwise) to the stop position

and repeat Step 2.

3) While holding the lock firmly against

the outside surface of the door with one

hand, use the other to mount the inside

thumbturn assembly (pg.7, D) to the interior

side of the door with two thru-bolts finger

tight, figure 8-2. Make sure that tailpiece

Yis engaged into the horizontal cutout of the

inside thumbturn assembly.

4) Insert tailpiece Xinto the horizontal slot

of the combination change assembly, (pg.7, E).

It may be necessary to use a screwdriver to

align tailpiece Xwith the combination

change assembly, figures 8-2 & 8-3. Once

aligned, secure with two thru-bolts, but do

not tighten, figure 8-4.

Note: The inside thumbturn is shown

in a vertical position to show the two

thrubolts. It may be assembled either

vertically or horizontally.

Installing the Lock

- For 13⁄8" - 13⁄4" (33 - 44mm) thick doors,

use the 23⁄8" (45mm) thru bolts.

- For 2"- 21⁄4" (51- 57mm) thick doors,

use the 3" (76mm) thru bolts.

8-4.

8-3.

IMPORTANT: Tailpiece Xmust be inserted

in the horizontal slot in order to change

your combination.

5) Make sure that assemblies Aand Bare

correctly centered over the holes,

figure 8-4.Tighten the thru-bolts evenly.

Uneven tension could cause a

malfunction of the lock.

Checking the Lock’s

Operation

IMPORTANT: The following steps MUST

be performed while the door is open.

1) Turn the outside thumbturn to the

left (counterclockwise) until it stops,

then release it.

2) Press the preset factory combination

(2 and 4 pressed together, release, then 3,

and release). A distinctive click must be

felt to indicate that the buttons have been

correctly depressed.

3) Turn the outside thumbturn to the right

(clockwise) until it stops; the latch

should fully retract, figure 9-1. If the

latch does not retract, turn the thumbturn

to the left (counterclockwise) until it stops.

Release it and repeat Step 2.

4) Release the outside thumbturn; the latch

will return to its fully extended position.

5) Turn the inside thumbturn Ain either

direction until it stops; the latch will

retract as in Step 3.

6) Release the inside thumbturn and the

latch will return to its initial fully

extended position.

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