Kaba 7102 series User manual

English

Installation Instructions

Pushbutton Lock

PK2387

7102

7108

SERIES

Please keep these instructions. The combina-

tion of this lock has been factory preset:

2 and 4 pressed together, then 3.

WARNING

For your own safety, you must change the

combination at the time of installation.

PLEASE READ AND FOLLOW ALL

DIRECTIONS CAREFULLY

Since every installation is unique, carefully

check windows, frame, door, etc. to ensure that

the recommended procedures will not cause

damage. KABA ILCO is not responsible for

any damage caused by installation.

Tools Required

• 1⁄4" (6 mm) Drill Bit

• 1" (25 mm) Wood Chisel

• 3⁄4" (19 mm) Hole Saw

• Phillips-head Screwdriver

• 1" (25 mm) Drill Bit or Hole Saw

• 15⁄8" (41 mm) Hole Saw

• 2 Pairs of Pliers

• Hacksaw

• Hammer

• Center Punch

• Drill (variable speed)

Table of Contents

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Determining the Lock Location . . . . . . . . . .5

Marking the Door . . . . . . . . . . . . . . . . . . . . .5

Drilling Holes in the Door . . . . . . . . . . . . . .6

Making the Bolt Face Plate Cutout . . . . . . .7

Installing the Bolt . . . . . . . . . . . . . . . . . . . . .7

Adjusting the Lock . . . . . . . . . . . . . . . . . . . .8

Installing the Lock . . . . . . . . . . . . . . . . . .9-10

Checking the Lock’s Operation . . . . . . .10-12

Installing the Strike . . . . . . . . . . . . . . . . . . .12

Setting a New Combination . . . . . . . . . .13-14

Troubleshooting . . . . . . . . . . . . . . . . . . . . .15

Checklist

Use this checklist to make sure that

everything has been included.

qA - Front Lock

qC - Dead Bolt (7102-23⁄4", 7108-23⁄8")

qD -Inside Thumbturn Assembly

qE - Inside Combination Change Assembly

qF - Strike Plate

Screw Pack:

qG -4 thru-bolts (3")

qH - 2 (bolt) combination

wood/metal screws

qI - 4 combination wood/metal screws

qJ - 4 Thru bolts (23⁄8")

Templates (in center of booklet)

Determine the hand

of your door

Many of the installation instructions refer

to the handing of your door. The hand of the

door is determined with the door in the

closed position, from the exterior or

pushbutton side of the door .

A) Right Hand Door. Door opens inward

(push). Hinged on the right side.

B) Left Hand Door. Door opens inward

(push). Hinged on the left side.

C) Right Hand Reverse Door. Door opens

outward (pull). Hinged on the right side.

D) Left Hand Reverse Door. Door opens out

ward (pull). Hinged on the left side.

23/8 "

LH - Left Hand

RH - Right Hand

LHR - Left Hand Reverse

RHR - Right Hand Reverse

2-1.

1-1.

14"

Determining the

Lock Location

Marking the Door

NOTE: Be sure to use the correct

template (right-hand or left-hand

door - 23⁄8" or 23⁄4" ).

1) Carefully fold the template on 23⁄8" or 23⁄4"

line (found in the center of this booklet) as

indicated in figure 2-1.

2) Tape the template securely to the outside

of the door so that all the indicated

folds are properly aligned with the

edge of the door.

3) Use a center punch to make the marks for

drilling the seven holes precisely at the

points indicated on the template. The

center punch mark in the edge of the

door must be centered based on the

thickness of the door.

4) Remove the template.

Install the lock with the exterior thumbturn

hole at least 7" (18 cm) above your primary

lockset so it is comfortable to operate and not

in the way when you turn the door knob.

*A minimum stile width of 4" (10.16 cm) is

required for mounting, figure 1-1.

3-2.

3-1.

4" (10 cm)

1/4"

3/4"

Drilling Holes in the Door

CAUTION: Positioning and drilling must be

done straight to ensure trouble free operation

of the 7100 Series lockset. Improper drilling

may result in excessive force being exerted

on the lock which may result in the

premature wearing of its mechanical parts.

You must do Step 1 first otherwise

it will be impossible to drill the

1⁄4" (6 mm) holes.

1) Use a 1⁄4" (6 mm) drill bit to drill the four

holes marked A, figure 3-1.

Begin drilling at a slow speed and increase

the speed gradually until the tip of the drill

bit emerges from the other side of the door.

Repeat this procedure from the opposite side

of the door. This technique will prevent splin-

tering of the door or breaking the drill bit.

2) Use a hole saw with pilot bit to make

the 15⁄8" (41 mm) hole (B). Apply pressure

evenly until the circular blade cuts the first

side of the door and the tip of the pilot bit

emerges through the other side, then stop.

Drill from the other side until the

15⁄8" (41 mm) hole is completed.

3) Repeat Step #2 for the

3⁄4" (19 mm) hole, (C).

4) The final 1" (25 mm) hole (D) is cross-

bored through the edge of the door.

Carefully bore 4" (10 cm) deep,

1⁄4figures 3-1 & 3-2.

5-1.

4-1.

5-2.

Making the Bolt Face

Plate Cutout

Installing the Bolt

RIGHT HAND DOOR

(see template)

1) Insert the bolt, with the arrow pointing

up, into the 1" (25 mm) hole, figure 5-1.

2) Secure the bolt face plate to the

door with the two Phillips-head

screws provided.

LEFT HAND DOOR

(see template)

1) Insert the bolt, with the arrow

pointing down, into the 1" (25 mm)

hole , figure 5-2.

2) Secure the bolt face plate to the door with

the two Phillips-head screws provided

(pg.7, H).

This procedure is applicable to wood doors.

1) Insert the bolt into the 1" (25 mm) hole

until the face plate butts up against the

door edge. Draw a line around the face

plate. Remove the bolt from the door,

figure 4-1,A.

2) For doors without a beveled edge, use a

sharp 1" (25 mm) wood chisel to remove

approximately 1⁄8" (3 mm) of material or

enough so the face plate is perfectly flush

with the edge of the door, figure 4-1, B.

3) For doors with a beveled edge, follow

Step 2 except the face plate will not be

flush with the edge of the door, but rather

square to the face of the door. In order to

accomplish this, you must remove more

wood from the higher edge of the door.

6-1.

6-2.

Adjusting the Lock

The lock has been pre-assembled to

accommodate doors up to 21⁄4" (57 mm) thick.

If your door is 13⁄8" to 2 " (35 mm to 51 mm)

thick, you must shorten both tailpieces

X& Y, figure 6-1.

1) Shorten the combination change tailpiece

Xaccording to your door thickness.

Tailpiece Xhas been premarked for various

door thicknesses for accuracy and

convenience, figure 6-1.

1a. After determining the breakoff point, hold

the tailpiece firmly with a pair of pliers on

the lock side of the tailpiece, just

beside the desired break line.

1b. With a second pair of pliers, grip the

tailpiece at the other side of the line

and bend it up and down until it breaks,

figure 6-2.

2) While holding the lockset firmly against the

outside surface of the door, figure 6-1, mark

tailpiece Yat the point where it extends

1⁄2- 5⁄8" beyond the interior surface of the

door. Shorten tailpiece Yusing the

procedure described in Steps 1a & 1b.

7-1.

Installing the Lock

• For 13⁄8" - 13⁄4" (35 mm - 44 mm) thick doors,

use the 23⁄8" (44 mm) thru bolts.

• For 2" - 21⁄4" (51 mm - 57 mm) thick doors,

use the 3" (76 mm) thru bolts.

1) With the bolt extended in the locked

position, mount the lock from the outside

of the door. Insert the tailpiece Yinto the

vertical cutout of the bolt assembly and

the tailpiece Xinto the 3⁄4” (19 mm) hole,

figure 7-1.

2) Hold the exterior lock assembly firmly

against the door. Try the factory-set

combination. Press buttons #2 and #4

together, release, press button #3, and

release. A distinctive click must be felt to

indicate that the button has been correctly

depressed. Turn the outside thumbturn to

the right (clockwise) to the stop position

and release (the bolt should be fully retrac-

ted). If not, turn the thumbturn to the left

(counterclockwise) to the stop position

and repeat Step 2.

3) While holding the lock firmly against

the outside surface of the door with one

hand, use the other to mount the inside

thumbturn assembly to the interior side of

the door with two thru-bolts finger tight,

figure 7-2. Make sure that tailpiece Y

is engaged into the vertical cutout of the

inside thumbturn assembly.

4) Insert tailpiece Xinto the horizontal slot of

the combination change assembly, It may be

necessary to use a screwdriver to align tailpiece

Xwith the combination change assembly,

figures 7-2 & 7-3. Once aligned, secure with

two thru-bolts, but do not tighten, figure 7-4.

7-4.

7-3.

7-2.

Note: The inside thumbturn is shown in

a vertical position to show the two

thru-bolts. It may be assembled either

vertically or horizontally.

IMPORTANT: Tailpiece Xmust be inserted

in the horizontal slot in order to change

your combination.

5) Make sure that both assemblies are

correctly centered over the holes. Tighten

the thru-bolts evenly. Uneven tension could

cause a malfunction of the lock.

Checking the Lock’s

Operation

IMPORTANT: The following steps

MUST be performed while

the door is open.

Note: Turning the outside thumbturn to the

left (counterclockwise) to the stop position

and releasing extends the bolt to the locked

position. To retract the bolt from the outside,

depress the buttons of your preset combina-

tion, then turn the thumbturn to the right

(clockwise) to the stop position.

1) Turn the outside thumbturn to the

left (counterclockwise) until it stops,

then release it.

2) Press the preset factory combination

(2 and 4 pressed together, release, then 3,

and release). A distinctive click must be

felt to indicate that the buttons have

been correctly depressed.

3) Turn the outside thumbturn to the right

(clockwise) until it stops; the bolt should

fully retract, figure 8-1. If the bolt does

not retract, turn the thumbturn to the left

(counterclockwise) until it stops. This will

clear previously depressed buttons.

Release it and repeat Step 2.

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