Johnson Controls VPCS SERIES User manual

FORM 145.18-EG2 (317)

ENGINEERING GUIDE

VERTICAL STACKED

WATER SOURCE HEAT PUMPS

PREMIUM EFFICIENCY VPCS SERIES • 16 EER

FORM 145.18-EG2 (317)

2JOHNSON CONTROLS

CONTROL OPTIONS

Thermostat Location

Remote Whip Surface ADA Door

2-Speed Unit-

Mounted Switch M W P A

3-Speed Thermo-

stat Control 3 4 5 7

Nomenclature

VERTICAL STACKED WATER SOURCE HEAT PUMP - CABINET

VPB 12 M 1 D E A 2 2T 4 0 A

PRODUCT CATEGORY

VPB = Vertical Stacked Heat Pump - Standard

Cabinet Assembly

VPM = Vertical Stacked Heat Pump - Master

Cabinet Assembly

VPS = Vertical Stacked Heat Pump - Slave

Cabinet Assembly

VPT = Vertical Stacked Heat Pump - Standard

Cab Single Riser Assembly

UNIT CAPACITY

09 = .75 TON

12 = 1 TON

15 = 1.25 TON

18 = 1.5 TON

VOLTAGE

1 = 208/230-60-1

ELECTRICAL CONNECTION

O = None (Terminal Block)

D = Non-Fused Disconnect

F = Disconnect w/Fuses

BLOWER OPTIONS

E = ECM Blower

F = HI-Static ECM

G= ECM w/ Continuous Low Speed

H = HI-Static ECM w/ Continuous Low Speed

CABINET OPTIONS

CABINET HEIGHT NO OA

OPTIONS

LEFT

TOP OA ENTRY -

4" ROUND

LEFT

TOP OA ENTRY-

4" ROUND W/

MOTORIZED DAMPER

RIGHT

TOP OA ENTRY-

4" ROUND

RIGHT

TOP OA ENTRY

- 4" ROUND W/

MOTORIZED DAMPER

88" Cabinet A G L R W

80" Cabinet B H M T X

88" Cabinet w/ 2" Stand C J N U Y

80" Cabinet w/ 2" Stand E 1 3 5 7

80" Cabinet w/ 4" Stand D K P V Z

80" Cabinet w/ 8" Stand F 2 4 6 8

RISER ARRANGEMENT

1 = Right Hand Risers

2 = Left Hand Risers

3 = Back Risers

4 = R/Hand Risers With Cover

5 = L/Hand Risers With Cover

6 = Back Risers With Cover

SUPPLY AIR CONFIGURATION

1H = Single Horizontal Supply

2H = Double Horizontal Supply

3H = Triple Horizontal Supply

0T = Top Only

1T = Single Horizontal Supply + Top

2T = Double Horizontal Supply + Top

3T = Triple Horizontal Supply + Top

00 = Field Cut (No Openings)

HORIZONTAL DISCHARGE OPENING

ORIENTATION

00, 0T 1H, 1T 2H, 2T 3H, 3T

X = None B = Back 1 = Left +

Front

7 = Front + Left

+ Right

F = Front 2 = Left +

Back

8 = Front +

Right + Back

L = Left 3 = Left +

Right

9 = Front + Left

+ Back

R = Right 4 = Right

+ Back

5 = Right

+ Front

6 = Back

+ Front

DESIGN SERIES

A = Current

MISC. OPTIONS

Option Filters: MERV (Depth)

4 (1") 8 (1") 13 (2")

Galv Drain Pan 0 F G

SST Drain Pan S T U

Sealed Openings L M N

SST DP w/ Sealed C D E

24 = 2 TON

30 = 2.5 TON

36 = 3 TON

FORM 145.18-EG2 (317)

JOHNSON CONTROLS 3

VERTICAL STACKED WATER SOURCE HEAT PUMP - CHASSIS

VPCS 12 A 1 0 0 A C 0

Nomenclature (Cont'd)

PRODUCT

CATEGORY

VPCS = Vertical Stacked HP Chassis R-410

DESIGN SERIES

A = Current

VOLTAGE

1 = 208/230-60-1

WATER VALVE & PUMP OPTIONS

VALVE OPTIONS VALVE

ONLY Y-STRAINER PUMP* Y-STRAINER

& PUMP*

No Water Control Valve O S P B

Motorized 2-Way Shut-Off Valve M Y

Motorized 3-Way Shut-Off Valve N V

*Only available with single riser cabinet (VPT)

MISC. OPTIONS

0 = NPSH Water Connection

C = JIC Water Connection

S = Quiet Chassis

B = Quiet Chassis w/ JIC Water

Connection

WATERSIDE OPTIONS

C = Standard Water Coil

N = Cupro-Nickel Water Coil

AIRSIDE OPTIONS

A = Standard Airside Coil

C = Dipped Electrofin Coating

AUTO-FLOW

REGULATOR

0 = No Flow Control Valve

B = 1.5 USGPM

C = 2.0 USGPM

D = 2.5 USGPM

E = 3.0 USGPM

F = 3.50 USGPM

H = 4.0 USGPM

J = 4.5 USGPM

K = 5.0 USGPM

L = 6.0 USGPM

M = 7.0 USGPM

N = 8.0 USGPM

P = 9.0 USGPM

R = 10.0 USGPM

Approvals

UNIT CAPACITY

09 = .75 TON

12 = 1 TON

15 = 1.25 TON

18 = 1.5 TON

24 = 2 TON

30 = 2.5 TON

36 = 3 TON

FORM 145.18-EG2 (317)

4JOHNSON CONTROLS

Table Of Contents

NOMENCLATURE ....................................................................................................................................................2

APPROVALS ............................................................................................................................................................3

TABLE OF CONTENTS ............................................................................................................................................4

INTRODUCTION.......................................................................................................................................................5

PRODUCT OVERVIEW ............................................................................................................................................6

STANDARD AND OPTIONAL FEATURES ..............................................................................................................7

PHYSICAL DATA ....................................................................................................................................................10

AHRI/ISO 13256-1 PERFORMANCE DATA........................................................................................................... 11

PERFORMANCE DATA - EC MOTOR ...................................................................................................................12

PERFORMANCE DATA..........................................................................................................................................19

RISER SELECTION AND DATA.............................................................................................................................20

BLOWER PERFORMANCE ...................................................................................................................................21

ELECTRICAL DATA ...............................................................................................................................................22

DIMENSIONAL DATA .............................................................................................................................................23

HOSE KITS - NPSH WATER CONNECTION .........................................................................................................31

HOSE KITS - JIC WATER CONNECTION .............................................................................................................32

DISCHARGE CONFIGURATIONS .........................................................................................................................33

WIRING DIAGRAM.................................................................................................................................................36

SPECIFICATIONS...................................................................................................................................................37

FORM 145.18-EG2 (317)

JOHNSON CONTROLS 5

Introduction

Performance, Value and Stainability in a Labor-Saving Package.

The Vertical Stacked Water Source Heat Pumps (VPCS) from Johnson Controls offer

the ultimate in multi-story HVAC design flexibility. The VPCS Series is a compact, con-

cealed system, capable of providing total heating and cooling functions for a single zone

or multiple rooms. These units offer the flexibility of a four-pipe fan coil system at the

cost of a two-pipe system, with the added flexibility of individual tenant metering. VPCS

Series units are ideally suited for the total heating and cooling needs of any two-plus story

building with a consistent floor plan.

• Hotels

• High-Rise Apartments / Condominiums

• Hospitals / Nursing homes

• Dormitories

• Renovatedofcespace

The space saving VPCS unit is a two-part system featuring a self-supporting, pre-piped

cabinet, and a removable heat pump chassis. The cabinet, complete with supply/return/

drain risers, is installed during the intermediate phase of building construction. The cabi-

net is framed-in, and covered with drywall, as part of the interior wall structure. The

finished equipment installation is hidden from view, blending with the decor of the room.

Access to the mechanical components of the unit can be made entirely through the front/

return air panel.

The provision for as many as three cabinet supply air outlets allows for maximum design

flexibility and cost savings. One strategically located unit can serve up to three sepa-

rate rooms without the need for ductwork. The ease of removal and replacement of the

heat pump chassis offers enhanced serviceability. A chassis that requires service may be

quickly removed, replaced with a back-up chassis, and serviced at a more convenient

time or place.

All units are tested and certified by AHRI / ISO 13256-1 and ETL for United States and

Canada. Johnson Controls stacked heat pump design exceeds ASHRAE 90.1 require-

ments at all rating conditions, making the VPCS series an excellent choice for water-loop

and geothermal applications.

FORM 145.18-EG2 (317)

6JOHNSON CONTROLS

Refrigerant

R-410A

Sizes

0.75 – 3 Tons (2.6 – 10.6 kW)

Models Available

Cabinets:

VPB Standard Assembly

VPM Master Assembly

VPS Slave Assembly

VPT Standard Single Riser Assembly

Chassis:

VPCS Heat Pump Assembly

Product Overview

1112

Features

1. Terminal box

2. Double-deectiondischargegrille

(optional: opposed blade damper)

3. Sight/sound discharge bafes on all

horizontal openings

4. Type M copper risers (optional: Type L)

5. Non-fused electrical disconnect

6. EC motor

7. Stainless steel braided hoses

8. Copper tube aluminum n refrigerant-

to-air coil (optional: dipped electron

coated coil)

9. MERV4throw-awaylter

(optional: MERV 8)

10. Microprocessor control box

11. ASHRAE 62.1 compliant removable

double-sloped drain pan

(optional: stainless steel)

12. Acoustic perimeter return air intake

door (locking options available)

LD19510

FORM 145.18-EG2 (317)

JOHNSON CONTROLS 7

STANDARD FEATURES

Construction

• AHRI/ISO13256-1certiedandlabeled

• Galvanized steel construction

• ½”thickberglassinsulation

• Integrallterrackwith1”throwawaylter

Decorator Front Panel

• Perimeter intake return air door

• Durable powder coat paint

• Magnetic latches

Supply Air

• Front, back, side, and/or top outlets

• Sightandsoundbafes

Air-to-Refrigerant Coils

• R-410A direct expansion air coil

• 3/8” O.D. seamless copper tubes

• Highefciencyaluminumnsurfaceforoptimizingheattransfer,pressuredrop,and

carryover

• Easily removable for service

Water-to-Refrigerant Coils

• Coaxial heat exchanger with convoluted inner tube design

• Capableofoperationwithanenteringuidtemperaturerangeof20°Fto110°F

• Riser connection with stainless steel braided hoses

Drain Pans

• Single wall, galvanized steel

• Fully insulated

• P-trap factory installed

• Condensate switch

Standard and Optional Features

FORM 145.18-EG2 (317)

8JOHNSON CONTROLS

Fan Assemblies

• Forward curved, DWDI centrifugal type blowers

• 208/230V, single phase, EC motors

Electrical

• cETL listed for safety compliance

• Electricalenclosurewithaccessdoorforeldwiringterminations

• Microprocessor controller handles reversing valve operation (no heat pump thermo-

stat needed)

• Terminalblockforeldconnections

• Single point power connection

OPTIONAL FEATURES

Construction

• Master/Slave arrangements

• 1”MERV8lter

Decorator Front Panel

• Quarter turn or key lock

Supply Air

• Doubledeectiondischargegrille

• Opposed blade damper

Outside Air

• 4” round connection on top left/right of cabinet

• Motorized damper

Drain Pans

• Stainless steel construction

Fan Assemblies

• High-static EC motors

Electrical

• Non-fused disconnect or disconnect with fusing

Piping Options

• 2-way and 3-way motorized valves

• Fixedowcontrolvalves

• P/T ports and Y-strainers

Standard and Optional Features (Cont'd)

FORM 145.18-EG2 (317)

JOHNSON CONTROLS 9

Thermostats

• Digital display

• Non-programmable or programmable

• Fan speed control

• ADA height thermostat mounting

• Communicating thermostat options

Risers

• Type M or L copper with swaged connections

• ¾” to 3” diameters

• ½” and ¾” closed cell insulation

• Type M copper condensate riser

• Riser extensions

• Riser cover

• Ship in advance risers

Standard and Optional Features (Cont'd)

FORM 145.18-EG2 (317)

10 JOHNSON CONTROLS

Physical Data

TABLE 1 - VPCS SERIES

PREMIUM SERIES MODEL 09 12 15 18 24 30 36

Nominal Cooling (Ton) 10.75 1.0 1.25 1.5 2.0 2.5 3.0

COMPRESSOR TYPE ROTARY SCROLL

Refrigerant Charge (Oz) 37 39 45 47 51 52 58

AIR COIL-TYPE ENHANCED COPPER TUBES, ENHANCED ALUMINUM FINS

Face Area (Sq Ft) 1.83 1.83 2.72 2.72 3.14 3.38 3.38

Rows/Fpi 2/14 3/14 3/14 3/14 3/14 3/14 3/14

WATER COIL-TYPE HIGH EFFICIENCY GREEN SURFACE CO-AXIAL

ECM BLOWER/MOTOR DWDI FORWARD-CURVED CENTRIFUGAL / ECM DIRECT-DRIVE

Diameter X Width (In) 9x4T 9x4T 9x7T 9x7T 10x7T 9x8 9x8

Motor Hp 0.33 0.33 0.33 0.33 0.33 0.50 0.50

FILTER QUANTITY-SIZE (IN) 1-14x25x1 1-14x25x1 1-16x30x1 1-16x30x1 1-20x30x1 1-20x30x1 1-20x30x1

FLEXIBLE HOSE SIZE 1/2" 1/2" 1/2" 1/2" 3/4" 3/4" 3/4"

CONDENSATE CONNECTION SIZE 7/8" ID 7/8" ID 7/8" ID 7/8" ID 7/8" ID 7/8" ID 7/8" ID

CABINET WEIGHT (LB) 2145 145 145 145 175 175 175

CHASSIS WEIGHT (LB) 104 110 117 137 156 165 172

NOTES:

1. Nominal Capacity calculated in accordance with ARI / ISO Standard 13256-1 for Water Loop Application

2. Cabinet weight is approximate and does not include weight of risers

TABLE 2 - OPERATING LIMITS*

COOLING HEATING

MIN. ENTERING WATER 30 ºF 20 ºF

MAX. ENTERING WATER 110 ºF 90 ºF

*Units are capable of operation with an entering fluid temperature range of 20 ºF to 110 ºF

Table of contents

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