Intermec 600 Series 602 User manual

602 Upgrade

Instructions

Installation

Instructions

-2

These instructions cover replacing the battery, back cover, board

assembly frame, adding a battery block for the new battery,

switching the label on the back cover, and unit reassembly.

Disassembly and Reassembly

Instructions

1. Remove the four (4) back cover screws,

2. Lift off the cover and set aside.

3. Disconnect the battery and slide out of the battery

compartment.

Back cover screws (4)

Back cover

Battery pack

3Battery connection

-3

4. Remove Main Logic Board (MLB)/display/frame assem-

bly from the case.

5. Remove the five (5) board assembly screws.

6. Disconnect the four (4) flex cable connecters.

Screws securing board (4)

Navigational button connector

Main Logic Board (MLB) assembly

LCD connector

6Keyboard (serial

interface) con-

nectors

-4

7. Slide off the board clips and separate the boards from the

frame.

8. Flip the assembly over and remove the tape securing the

touch panel to the frame assembly and the navigational but-

ton tape tab from the side of the frame assembly.

Board clips (4)

Tape

Navigational button tape tab

Navigational button tape tab removed

attached to all four

sides of panel

-5

9. Disconnect the touch panel cable from the MLB and set

board aside.

10. Remove the display/touch panel assembly and discard old

frame.

11. Peel off any remaining adhesive from the CF gasket base.

12. Install the new self adhesive CF gasket (p/n 653-422-001) on

the MLB.

Touch panel cable

New CF gasket

Gasket base

-6

13. Insert the board assembly in the new display frame

(p/n 650-717-001) and reattach the board clips.

14. With the display in place, reconnect the touch panel to the

MLB.

15. Install the five board assembly screws.

New Frame

Board assembly screws

Board assembly screw

Touch panel connector

-7

16. Using 3M #467 Adhesive Free Film (not furnished in this

kit) retape the display to the new display frame.

17. Install 3 inches of Kapton tape (p/n 906-016-002) over the

components where the foam block on the base makes contact.

18. Reconnect the four connectors.

Tape

avoid covering any

connectors or ports

Navigational, Keyboard,

LCD connectors

Kapton tape covers

Q9, C94, C104, and

mounting screw.

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-8

19. Insert the battery block (p/n 714-511-001) into the battery

compartment.

20. Slide in the new battery (p/n 317-107-002) and connect the

cable.

21. Carefully Peel off the part/serial number label from the

outside of the old base cover and attach it to the new base

cover (p/n 650-716-002).

22. Position the new base cover onto the unit and install the

four back cover screws.

Battery block

New Battery pack

Battery connector

Corporate Headquarters

6001 36th Avenue West

Everett, Washington 98203

tel 425.348.2600

fax 425.355.9551

.intermec.com

602 Upgrade Installation Instructions-February, 2002

*962054047*

962054047

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