Intermec CV30 User manual

Forklift RFID System

(IV7 and Antennas)

Installation Guide

ii Forklift RFID System Installation Guide

Intermec Technologies Corporation

Worldwide Headquarters

6001 36th Ave.W.

Everett, WA 98203

U.S.A.

www.intermec.com

Information and specifications contained in this document are subject to

change without prior noticed and do not represent a commitment on the part of

Intermec Technologies Corporation.

Forklift RFID System Installation Guide iii

Contents

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . v

Global Services and Support . . . . . . . . . . . . . . . . . vi

Warranty Information . . . . . . . . . . . . . . vi

Web Support . . . . . . . . . . . . . . . . . . . . . vi

Telephone Support . . . . . . . . . . . . . . . . vi

Who Should Read This Manual . . . . . . . . . . . . . .vii

Related Documents . . . . . . . . . . . . . . . . . . . . . . . vii

What Is a Forklift RFID System? . . . . . . . . . . . . . . . . . . . . .9

About This Guide. . . . . . . . . . . . . . . . . . . . . . . . . .9

Safety Information . . . . . . . . . . . . . . . . . . . . . . . .10

Before You Install the Forklift RFID System. . . . .11

Installing the Forklift RFID System . . . . . . . . . . . . . . . . . .11

Installing the IV7 . . . . . . . . . . . . . . . . . . . . . . . . .12

Installing the Antennas . . . . . . . . . . . . . . . . . . . . .14

Completing the Installation . . . . . . . . . . . . . . . . .15

Choosing RFID Antenna Locations . . . . . . . . . . . . . . . . . .15

Mounting On the Forklift Load Backrest . . . . . . .16

Mounting Between the Forks . . . . . . . . . . . . . . . .17

iv Forklift RFID System Installation Guide

Forklift RFID System Installation Guide v

Before You Begin

This section provides you with safety information, technical

support information, and sources for additional product

information.

Safety Information

Your safety is extremely important. Read and follow all warnings

and cautions in this document before handling and operating

Intermec equipment. You can be seriously injured, and

equipment and data can be damaged if you do not follow the

safety warnings and cautions.

This section explains how to identify and understand warnings,

cautions, and notes that are in this document.

A warning alerts you of an operating procedure,

practice, condition, or statement that must be

strictly observed to avoid death or serious injury to

the persons working on the equipment.

A caution alerts you to an operating procedure,

practice, condition, or statement that must be

strictly observed to prevent equipment damage or

destruction, or corruption or loss of data.

Note: Notes either provide extra information about a

topic or contain special instructions for handling a

particular condition or set of circumstances.

vi Forklift RFID System Installation Guide

Global Services and Support

Warranty Information

To understand the warranty for your Intermec product, visit the

Intermec web site at www.intermec.com and click Service &

Support > Warranty.

Disclaimer of warranties: The sample code included in this

document is presented for reference only. The code does not

necessarily represent complete, tested programs. The code is

provided “as is with all faults.” All warranties are expressly

disclaimed, including the implied warranties of merchantability

and fitness for a particular purpose.

Web Support

Visit the Intermec web site at www.intermec.com to download

our current manuals (in PDF). To order printed versions of the

Intermec manuals, contact your local Intermec representative or

distributor.

Visit the Intermec technical knowledge base (Knowledge

Central) at intermec.custhelp.com to review technical

information or to request technical support for your Intermec

product.

Telephone Support

These services are available from Intermec.

Services Description

In the USA and

Canada call 1-800-

755-5505 and

choose this option

Order Intermec

products

• Place an order.

• Ask about an existing

order.

1 and then choose 2

Order Intermec

media

Order printer labels and

ribbons.

1 and then choose 1

Order spare

parts

Order spare parts. 1 or 2 and then

choose 4

Te c h n i ca l

Support

Talk to technical support

about your Intermec product.

2 and then choose 2

Forklift RFID System Installation Guide vii

Outside the U.S.A. and Canada, contact your local Intermec

representative. To search for your local representative, from the

Intermec web site, click Contact.

Who Should Read This Manual

This document is written for the person who is responsible for

installing an RFID system on a forklift. This document provides

guidelines on how to use the parts in this installation kit to install

an IV7 and its antennas on a forklift load backrest.

Before you begin this installation, you should be familiar with

Intermec RFID products and basic RFID system terminology.

Related Documents

This table contains a list of related Intermec documents and their

part numbers.

Service • Get a return authorization

number for authorized

service center repair.

• Request an on-site repair

technician.

2 and then choose 1

Service

contracts

• Ask about an existing

contract.

• Renew a contract.

• Inquire about repair billing

or other service invoicing

questions.

1 or 2 and then

choose 3

Document Title Part Number

IV7 Vehicle-Mount Reader Instructions 075280-xxx

IV7 Vehicle-Mount Reader Drilling Template 931-000-xxx

IV7 Vehicle-Mount Reader DC Power Cable Kit

Instructions

943-000-xxx

IV7 Vehicle-Mount Reader Data Cable Kit

Instructions

943-067-xxx

Intermec RFID System Manual 936-000-xxx

Services Description

In the USA and

Canada call 1-800-

755-5505 and

choose this option

viii Forklift RFID System Installation Guide

The Intermec web site at www.intermec.com contains our

documents (as PDF files) that you can download for free.

To download documents

1Visit the Intermec web site at www.intermec.com.

2Click Service & Support > Manuals.

3In the Select a Product field, choose the product whose

documentation you want to download.

To order printed versions of the Intermec manuals, contact your

local Intermec representative or distributor.

Forklift RFID System Installation Guide 9

What Is a Forklift RFID System?

A forklift RFID system is a mobile RFID system that is installed

on a forklift. The RFID reader (IV7) moves to the RFID tag

locations, which differs from a conveyor system where the tags

move past a stationary reader.

Components of a Typical Forklift RFID System

• Intermec Vehicle-Mount Computer. For example, a CV60 or

a CV30.

• Intermec IV7 Vehicle-Mount RFID Reader with these cables:

• DC power cable kit for the IV7 (P/N 203-713-xxx)

• Appropriate data (serial) cable for the IV7 that connects it

to the vehicle-mount computer (P/N 236-089-001 or Kit

P/N 203-776-xxx). Other options may be available.

• RFID antennas (up to four) and appropriate cables

•RFIDtags

About This Guide

This guide provides guidelines on how to use the parts in this

installation kit (P/N 203-769-001) to install the IV7 and its

RFID antennas on a forklift load backrest.

Note: Because forklifts, system locations, and other

equipment vary from place to place, much of the

information in this guide will need to be adapted to

your particular installation.

10 Forklift RFID System Installation Guide

Safety Information

Before you install any Intermec products on the forklift, contact

the forklift manufacturer or your vehicle maintenance company

to correctly identify the appropriate power connections for the

products. Electrical line filters may be required for reliable

operation of the RFID system.

You should also contact the forklift manufacturer or your vehicle

maintenance company for specific information on appropriate

mounting locations for the products.

For more information on power requirements, see the documents

that shipped with each Intermec product.

Forklift Installation Kit for an IV7

Description Quantity

Mounting strap, 18 in long 2

Mounting strap, antenna, 15.0 in long 4

Mounting strap, antenna, 9.0 in long 2

U-bolt, 0.250-20, 0.75 x 4.00 LG 12

Hex nut, self-locking, 0.25-20 48

Cap, polyethylene, 0.25 x 0.50 24

Cap, dust, connector, 0.437 THD 24

Splice, 22/16 AWG, red 30

Clip, cord-adjustable 12

Cable tie, black, 11 in long 14

Cable tie, black, 5.75 in long 12

Corrugated wire loom, slit, 0.6250 ID 12 ft (3.7 m)

Corrugated wire loom, slit, 0.250 ID 25 ft (7.6 m)

Forklift RFID System Installation Guide 1

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