Innovair VORTEX UV36C2DB1 User manual

Contents i

UV36C2DB1

UV48C2DB1

UV60C2DB1

FLOOR CEILING VORTEX

INSTALLATION GUIDE

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Installation

14 Installation

INSTALLATION

1.Installation Procedure...............................................15

2.Location selection.....................................................16

3.Indoor unit installation..............................................17

4.Outdoor unit installation (Top Discharge Unit).......21

5.Refrigerant pipe installation.....................................23

6.Drainage pipe installation.........................................26

7.Vacuum Drying and Leakage Checking ..................30

8.Additional refrigerant charge...................................31

9.Engineering of insulation.........................................32

10.Engineering of electrical wiring...............................33

11.Test operation............................................................34

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MCAC-UTSM-2010-10 Test Operation

Installation 15

1. Installation Procedure

Vacuum drying and leakage checking

Additional refrigerant charge

Insulation the joint part of refrigerant pipe

Wiring connection and electric safety checking

Test operation

Refrigerant pipe

installation and insulation

Drainage pipe installation

and insulation

Indoor unit installation

location selection Outdoor unit installation

location selection

Indoor unit installation Outdoor unit installation

Refrigerant pipe

installation and insulation

Drainage pipe installation

and insulation

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Installation

16 Installation

2. Location selection

2.1 Indoor unit location selection

The place shall easily support the indoor unit’s weight.

The place can ensure the indoor unit installation and inspection.

The place can ensure the indoor unit horizontally installed.

The place shall allow easy water drainage.

The place shall easily connect with the outdoor unit.

The place where air circulation in the room should be good.

There should not be any heat source or steam near the unit.

There should not be any oil gas near the unit

There should not be any corrosive gas near the unit

There should not be any salty air neat the unit

There should not be strong electromagnetic wave near the unit

There should not be inflammable materials or gas near the unit

There should not be strong voltage vibration.

2.2 Outdoor unit location selection

The place shall easily support the outdoor unit’s weight.

Locate the outdoor unit as close to indoor unit as possible

The piping length and height drop can not exceed the allowable value.

The place where the noise, vibration and outlet air do not disturb the neighbors.

There is enough room for installation and maintenance.

The air outlet and the air inlet are not impeded, and not face the strong wind.

It is easy to install the connecting pipes and cables.

There is no danger of fire due to leakage of inflammable gas.

It should be a dry and well ventilation place

The support should be flat and horizontal

Do not install the outdoor unit in a dirty or severely polluted place, so as to avoid blockage of the heat

exchanger in the outdoor unit.

If is built over the unit to prevent direct sunlight, rain exposure, direct strong wend, snow and other scraps

accumulation, make sure that heat radiation from the condenser is not restricted.

More than 30cm

More than 60cm

More than 70cm

More than 30cm

More than 60cm

(Service space



Fenceor

obstacles

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MCAC-UTSM-2010-10 Test Operation

Installation 17

3. Indoor unit installation

3.1 Ceiling & floor indoor unit installation

3.4.1 Service space for indoor unit

3.4.2 Bolt pitch



Ceiling installation

Capacity (Btu/h) D E

36K 1200 220

48K, 60K 1565 220



Wall-mounted installation

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Installation

18 Installation

3.4.3 Install the pendant bolt



Ceiling installation

Select the position of installation hooks according to the hook holes positions showed in upper picture.

Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the

expansible hooks (fittings).



Wall-mounted installation

Install the tapping screws onto the wall.(Refer to picture below)

3.4.4 Install the main body



Ceiling installation (The only installation method for the unit with drain pump)

Remove the side board and the grille.

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MCAC-UTSM-2010-10 Test Operation

Installation 19

Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.

Put the side panels and grilles back.

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Installation

20 Installation



Wall-mounted installation

Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of

body can touch with floor or suspended, but the body must install vertically.)

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MCAC-UTSM-2010-10 Test Operation

Installation 21

4. Outdoor unit installation (Top Discharge Unit)

4.1 Location selection

Before starting the installation, select and check the suitability of the location for both the indoor and outdoor

unit. Observe all limitations and clearance requirements. The outdoor unit must have sufficient clearance for

air entrance to the condenser coil, for air discharge and for service access.

Note: For multiple unit installations, units must be spaced a minimum of 18 inches apart. (Coil face to coil

face.)

If the unit is to be installed on a hot sun exposed roof or a black-topped ground area, the unit should be

raised sufficiently above the roof or ground to avoid taking the accumulated layer of hot air into the outdoor

unit.

Provide an adequate structural support.

4.2 Service space for outdoor unit

4.3 Install the Unit

On ground installation

The unit may be installed at ground level on a solid base that will not shift or settle, causing strain on the

refrigerant lines and possible leaks. Maintain the clearances shown in Fig.5 and install the unit in a level

position.

Normal operating sound levels may be objectionable if the unit is placed directly under windows of certain

rooms (bedrooms, study, etc.).

Top of unit discharge area must be unrestricted for at least 6 feet above the unit.

Warning: The outdoor unit should not be installed in an area where mud or ice could cause personal injury.

Elevate the unit sufficiently to prevent any blockage of the air entrances by snow in areas where there will be

snow accumulation. Check the local weather bureau for the expected snow accumulation in your area.

Isolate the unit from rain gutters to avoid any possible wash out of the foundation.

On roof installation

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Installation

22 Installation

When installing units on a roof, the structure must be capable of supporting the total weight of the unit,

including a padded frame unit, rails, etc., which should be used to minimize the transmission of sound or

vibration into the conditioned space.

Factory preferred tie-down method (Optional)

Note:

These instructions are intended as a method to tie-down system to cement slab as a securing procedure for

high and areas. It is recommended to check Local codes for tie-down methods and protocols.

Step 1: Prior to installing clear pad of debris.

Step 2: Ensure cement pad is level.

IMPORTANT: Then cement pad must be made of HVAC-approved materials and must be the proper

thickness to accommodate fasteners.

Step 3: Center unit onto pad.

Step 4: Fasten 4 L-shaped stainless steel braces onto cabinet base using 4 1/4” * 1/2” Hex washer head

stainless steel self-tapping screws where indicated in following picture.

IMPORTANT: Do not use screws longer than indicated 1/4” * 2/3” and make sure that the brace is attached

on center of base ban where indicated in Fig.7. Damage will occur to system.

Step 5: Drill 4 holes into cement base ensuring holes are 2 1//2”dp.

Step 6: Assemble unit to cement pad using 4 1/4” * 2” Hex washer head

cement screws make sure not to over tighten.

Step 7:Finish unit assembly process as indicated in installation manual.

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