Ingersoll-Rand INSIGHTqc Reference guide

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Introduction

INSIGHTqc Precision Fastening Controllers are designed to control the fastening operation of

threaded fasteners and communicate with external systems for data collection and control.

About this Manual

This manual provides detailed instructions on how to use the INSIGHTqc Precision Fastening

Controllers.

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Compatibility

Device Browser Version

Desktop

Google

Chrome

35 or

later

Desktop

Mozilla

Firefox

37 or

later

Desktop

Internet

Explorer

11 or

later

Ipad (IOS

8.1)

Google

Chrome

47 or

later

Mobile

(Android

OS V5.1.1)

Mozilla

Firefox

42 or

later

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Home

This screen gives an interface for the user to monitor Cycle Status, Batch Count, Angle or Torque

values achieved against the defined limits, System Alarms, Trace, Cycle Results, and connection

status of any external devices connected to the fastening controller.

Figure A: Home Screen

Icons displayed at top left corner of the home screen are described as follows:

Icon Description

Select to view menu options.

Green icon indicates that the tool

is connected.

Red icon indicates that the tool is

not connected.

Grey icon indicates no alarm.

Red icon indicates System alarm

has triggered to notify that the tool

or controller is faulty.

Yellow icon indicates Statistic

alarm has triggered to notify a

change in the statistical trend or

Preventive Maintenance alarm has

triggered to notify one or more

maintenance activities are due for

smooth functioning of the tool.

NOTE : In case of any alarm,

select the alarm icon to view log.

Selecting a Job

On the home screen, from Job field (refer to figure A), select a job from the drop down list. For

information on creating or editing a job, refer to Job section.

NOTE : Job selection is enabled when the selection mode is set to internal. To identify the

connection status using indicator icon, refer to Status Indicators .

Using Barcode

The barcode field displays barcode scanned by the user or supplied by the MES. In case the

barcode scanner is unavailable, the supervisor can enable manual entry of barcodes. When

enabled, this field allows edits. An operator can manually enter the barcode and associate with the

results.

This feature can be enabled from Barcode settings. To identify the connection status using

indicator icon, refer to Status Indicators .

Cycle Status

Parameters displayed on the cycle status area are described as follows:

Parameter Description

Cycle Status

Indicates pass or fail status of the

last tightening.

Total Batch Count

Specifies the total number of

fasteners to be fastened in a

group.

NOTE : Graphical representation

of Batch count and the numerical

values will be displayed on

configuration.

NOTE : For a quick identification of results using background

colors in cycle status area, refer to Background Colors .

Angle (°)

Parameters displayed on the angle (°) area are described as follows:

Parameter Description

Angle

Angle in degrees that a fastener

has turned past the torque

threshold point.

Target Angle

Indicates the target value for the

select configuration in degrees if

the strategy is Angle Control. Must

be less than or equal to 32000

degrees

(Angle High Limit)

Indicates angle high limit set for

the configuration.

NOTE: It triggers when angle

achieved is greater than or equal

to the set limit.

(Angle Low Limit)

Indicates angle low limit set for the

configuration.

NOTE : It triggers when angle

achieved is less than the set limit.

NOTE : For a quick identification of results using background

colors in angle (°) area, refer to Background Colors .

Torque (Nm)

Parameters displayed on the torque (Nm) area are described as follows:

Parameter Description

Torque Force applied to a fastener.

Target Torque

Indicates the target value for the

select configuration if the strategy

is Torque Control. Must be less

than or equal to max torque of the

tool.

(Torque High

Limit)

Indicates torque high limit set for

the configuration.

NOTE: It triggers when torque

achieved is greater than or equal

to the set limit.

(Torque Low

Limit)

Indicates torque low limit set for

the configuration.

NOTE : It triggers when torque

achieved is less than the set limit.

NOTE : For a quick identification of results using background

colors in torque (Nm) area, refer to Background Colors .

Cycle Results

Parameters displayed on the cycle results area are described as follows:

Parameter Description

PSET

Indicates the Pset assigned for the

current task.

Job Cycle

Incremental number of jobs run by

the controller.

Spindle Cycle

Incremental number of fastenings

performed by the connected tool.

NOTE : For more details, from the right hand corner of the

cycle results area, select .

Communication Protocol Status

This area displays the connection status of various communication protocols associated with the

controller.

Communication protocols displayed on the communication status area are described as follows:

Communication

Protocol

Description

Power Focus Open

Protocol

Indicates connection status of

Power Focus Open Protocol

(PFOP) station with the computer.

Barcode

Indicates connection status of the

barcode scanner.

EOR Data Out

Indicates connection status of

EOR Data Out with the Client.

Nissan EOR Out

Indicates connection status of

Nissan EOR Data Out with the

Client.

Ford Open Protocol

Indicates connection status of

Ford Open Protocol with the

Client.

Fieldbus

Indicates connection status of

Fieldbus protocol.

VWXML

Indicates connection status of

VWXML protocol.

Toolsnet

Indicates connection status of

Toolsnet protocol.

NOTE : To identify the connection status using background

colors displayed for these communication protocols, refer to

Communication Status Indicators .

At the home screen, on the controller display unit, IP addresses are displayed near the

communication protocol status area for reference. This feature is not available for remote access of

the controller.

Trace

This area will give graphical representation of the fastening operation result. The default view is

Torque vs Angle. For other views, from the right hand corner of the Trace area, select . In the

Trace Selection field, select a view from the drop down list.

To download trace result, select . The result displayed on the screen will be downloaded.

NOTE : User working on a local display must connect a USB pen drive to the controller before

downloading. For remote access, a default location must be set in the browser settings.

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Cycle Results

This screen provides detailed results from each fastening performed by the tool connected to that

controller. Filters are added to allow the user to easily search through the data to view specific

records. Columns can be customized based on user requirements.

Parameters displayed on the cycle results screen are described as follows:

Parameter Description

Cycle Pass/Fail

Indicates the overall pass/fail

status of the fastening that

generated the fastening results.

Measured Torque

Maximum value of torque

achieved during fastening.

Date & Time

Date and time of completing the

fastening operation.

Torque Result

Torque result is 'High Torque'

failure, if the value of torque

exceeds the maximum torque limit.

Torque result is 'Low Torque'

failure, if the value of torque is

below the minimum torque limit.

Otherwise, the Torque result is a

Pass.

Angle Result

Angle result is 'High Angle' failure,

if the value of angle exceeds the

maximum angle limit. Angle result

is 'Low Angle' failure, if the value

of angle is below the minimum

angle limit. Otherwise, the Angle

result is a Pass.

Measured/Peak

Angle (°)

Maximum value of angle achieved

during fastening.

Reason for Shutdown

Indicates the cause for cycle abort

or termination.

Spindle Cycle

Number

Incremental number of fastenings

performed by the connected tool.

This is used to uniquely identify

fastening results for a particular

fastener.

Job Name Indicates the name given for the

user defined job.

Pset Name Indicates the name given for the

user defined Pset.

Job Cycle Number

Incremental number of jobs run by

the controller. This is used to

uniquely identify the fastening

results associated with the

execution of a particular job.

Barcode

If enabled, it displays barcode

scanned from a scanner.

Operator Name

Indicates the name of the operator

who performed the fastening.

Job ID Matched with a job and is used for

external job selection.

If available, user can select on the result page, to view Trace related information. To get

additional information on a specific result record, select . A pop-up with complete Cycle

Results will be displayed. To refresh the cycle results, select .

Customizing Columns

Do the following to customize columns while displaying cycle results:

Select Customize Columns.1.

To display all EOR parameters, check Select All. Else, proceed to step 3.2.

To display specific EOR parameters, un-check Select All and then check the required

parameters from list.

To rearrange the EOR parameters, select the parameter and then select or to move

up/down.

Select Apply .5.

Exporting to CSV

To download cycle results in CSV format, select Export to CSV. The cycle results displayed on

the screen will be downloaded. NOTE : User working on a local display must connect a USB pen

drive to the controller before downloading.

Creating Filter

To expand Filter contents, select . User can select one or more filters from the filter type fields

and then select Apply . The result will be displayed on the Cycle Results screen. To view unfiltered

result, user can select Clear to remove the filters and then select Apply .

Filter Type Action

Job Name

From the Job Name field, select a job from

the drop down list.

Pset

From the Pset Name field, select a Pset

from the drop down list.

Start date and End

date

In the Start Date field, select to choose

a start date.

In the End Date field, select to choose

an end date.

Start time and End

time

In the Start Time field, enter a start time.

In the End Time field, enter a end time.

Operator

From the Select Operator field, select an

operator.

Barcode If Barcode scanner is enabled, the

scanned barcode details will be displayed.

Shutdown Reason

From the Shutdown Reason field, select a

reason from the drop down list.

Result Under Result, select any one.

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