IFM Electronic Efector 800 VSE100 User manual

Operating instructions

Diagnostic electronics

for vibration sensors

VSE100

VYE102

VYE107

80227555/00 02/2015

Contents

1 Preliminary note��3

2 Safety instructions ��3

3 Functions and features ��3

4 Installation��5

4�1 Installation of the sensors��5

5 Electrical connection��5

5�1 Limited voltage / current ��6

5�2 Wiring��6

5�2�1 Wiring of the sensors 1��4 (S1��S4) according to the sensor ��7

5�3 Connection of the sensors��8

5�3�1 Monitoring the sensor cable ��8

5�4 Ethernet connection��9

6 Operation��9

6�1 Settings, parameter setting ��9

7 Indicators (LEDs)��10

8 Maintenance, repair and disposal�� 11

9 Scale drawing �� 11

1 Preliminary note

• Aninstructionisindicatedby"►":

Example:►Mounttheunitasshown.

Important note

Non-compliance may result in malfunction or interference�

Information

Supplementary note

2 Safety instructions

•Please read the operating instructions prior to set-up of the unit� Ensure that the

product is suitable for your application without any restrictions�

•The unit conforms to the relevant regulations and EC directives�

•Improper or non-intended use may lead to malfunctions of the unit or to

unwanted effects in your application�

•Installation, electrical connection, set-up, operation and maintenance of the unit

must be carried out by qualified personnel authorised by the machine operator�

•The design of the unit corresponds to protection class III (EN61010) except for

the terminal blocks� Protection against accidental contact (safety from finger

contact to IP 20) for qualified personnel is only ensured if the terminals have

been completely inserted� Therefore the unit must always be mounted in a

control cabinet of at least IP 54 which can only be opened using a tool�

•For DC units the external 24 V DC supply must be generated and supplied

according to the requirements for safe extra-low voltage (SELV) since this

voltage is provided near the operating elements and at the terminals for the

supply of sensors without further protection measures�

3 Functions and features

•The diagnostic electronics has 2 analogue inputs and 4 dynamic inputs� These

inputs can be used for process value monitoring, vibration monitoring, vibration

diagnostics or analysis of other dynamic signals� The final function depends

on the firmware version� The current firmware and operating software can be

downloaded from the download area on ifm electronic's website�

• An analogue current signal or a pulse signal can be connected to the analogue

inputs� They can be used as speed input for vibration diagnostics, as trigger of

a measurement or for process value monitoring�

• An analogue current signal can also be connected to the dynamic inputs to

monitor max� 4 more process values�

Moreover up to 4 vibration sensors from ifm (types VSA, VSP) or sensors with

an IEPE standard signal can be connected�

• The possibilities of signal monitoring and signal analysis depend on the

respective firmware version� The current firmware and operating software can

be downloaded from the download area on ifm's website�

• The alarm states of the monitoring tasks (process values and/or objects) are

indicated in the diagnostic electronics and/or the 2 hardware outputs via the

LED of the respective sensor� The hardware outputs can be configured as 2 x

binary (NO/NC, PNP) or as 1 x analogue (0/4…20 mA) and 1x binary (NO/NC,

PNP)�

• The 8 digital I/Os of the diagnostic electronics can be used either as additional

alarm outputs (NO/NC, PNP) or as digital inputs (versions, reset counter)�

Examplesofthefirmwarefunctionsare:

• Online monitoring

- of process values (analogue signals) for current value above and/or below the

limit value�

- of up to 24 indicators (objects) of the dynamic signals (e�g� vibration) in the

time range or frequency range (FFT and/or H-FFT)�

Monitoring of the objects is possible with regard to up to 2 process categories

(e�g� load and rotational speed)�

• Internal trend memory with RTC time stamp with flexible storage intervals for

each object�

• Counter function

For monitoring and evaluation of the dynamic signals (e�g� vibration) the firmware

providesthefollowingtoolsorsettings:

- Spectral analysis FFT, envelope-curve FFT, trend analysis

- Velocity monitoring to ISO 10816 with variable filter setting

All parameters are set and/or the monitoring tasks configured (process values

and/or objects) via the PC software, article number VES004�

Via the Ethernet interface of the diagnostic electronics networking is possible to

visualise data (measured values, alarm states, ��) in other systems (e�g� SCADA,

MES, ��)� The type VOS OPC server from ifm is a suitable optional accessoring�

The device is not approved for safety-related tasks in the field of operator protection�

4 Installation

Mount the unit in a control cabinet with a protection rating of at least IP 54 to

ensure protection against accidental contact with dangerous contact voltages

and against atmospheric influence� The control cabinet should be installed in

accordance with local and national rules and regulations�

Mount the unit on a DIN rail� Mount it vertically and leave enough space between

the unit and the top and bottom of the control cabinet (to enable air circulation to

avoid excessive heating)�

Prevent the penetration of conductive or other dirt during installation and wiring�

4.1 Installation of the sensors

Adhere to the installation instructions supplied with the sensor�

5 Electrical connection

The unit must be connected by a qualified electrician�

The national and international regulations for the installation of electrical equipment

must be adhered to�

Avoid contact with dangerous contact voltages�

Disconnect the whole plant from the mains supply before wiring!

►Disconnect power

►Connect the unit

►To prevent negative effects on the functions caused by noise voltages, lay

sensor cables and load cables separately� Maximum length of the sensor

cable:250m.

Connection via Combicon connector (premounted)�

TheCombiconconnectorsarealsoavailableasaccessories:

• connector with cage clamps, order no� E40171

• connector with screw terminals, order no� E40173

The outputs are short-circuit proof� The outputs can be configured as either

normally closed or normally open�

In addition an analogue signal can be provided on output [OU 1] (0/4��20 mA) or

[U-OUT] (0��10 V) (e�g� acceleration values)�

5.1 Limited voltage / current

According to UL508 the device shall be supplied from an isolating source having a

secondary UL-listed fuse rated

a) max 5 A for voltages 0��20 Vrms (0��28�3 Vp) or

b) 100/Vp for voltages of 20��30 Vrms (28�3��42�4 Vp)�

5.2 Wiring

L+ (24 V DC ±20 %)

L-

OU 1: switch/analog

OU 2: switch

IN 1 (0/4...20 mA / pulse)

GND 1

IN 2 (0/4...20 mA / pulse)

GND 2

I/O 7

GND

I/O 8

GND

I/O 5

GND

I/O 6

GND

I/O 1

GND

I/O 2

GND

I/O 3

GND

I/O 4

GND

U-OUT (0...10 V)

GND

U-IN 1 (0...10 V)

GND 1

U-IN 2 (0...10 V)

GND 2

Terminal Connection Description

1 L+ If a VSP or IEPE sensor is used

24 V DC ± 20 %

2 L-

3 OU 1 Early warning output

4 OU 2 Main alarm output

5 IN 1 Process value input 1

6 GND1

7 IN 2 Process value input 2

8 GND 2

5.2.1 Wiring of the sensors 1...4 (S1...S4) according to the sensor

Sensor input Use

S1 S2 S3 S4 VSA VSP IEPE 0��20 mA

9 16 20 24 BN

Sensor supply 9 V

Do not use Do not use Do not use

10 15 19 23 WH

Current input 0��10

WH cur-

rent input

IEPE Current input

0��20 mA

11 14 18 22 BU

GND

BK GND GND IEPE GND

12 13 17 21 BK

Self-test output

Do not use Do not use Do not use

►Protect the supply voltage externally (max� 2 A)�

The ground GND of the DC supply is directly connected with the ground GND of the

sensor supply� The SELV criteria must therefore be met for the DC supply (safety

extra-low voltage, circuit electrically isolated from other circuits, not grounded)�

If the DC circuit is to be grounded (e�g� due to national regulations), the PELV criteria

must be adhered to (protective extra-low voltage, circuit electrically isolated from

other circuits)�

5.3 Connection of the sensors

►Adhere to the SELV criteria when the sensors are connected so that no

dangerous contact voltages are applied to the sensor or transferred to the

device!

Sensor and diagnostic electronics supply are not electrically isolated�

5.3.1 Monitoring the sensor cable

Incaseofwirebreak,shortcircuitorfaultymeasuringcell:

• the output [OU 1] provides 22 mA (± 2%)

and

• the output [OU 2] clocks at 1 Hz

• the [SENS] LED flashes green

5.4 Ethernet connection

The RJ45 socket is used for the connection to the Ethernet�

Ethernetcablescanbesuppliedasaccessories,e.g.:

cross-over cable, 2 m, article no� EC2080

cross-over cable, 5 m, article no� E30112

6 Operation

The input signals are continuously detected and permanently monitored according

to the set tasks (parameters)� The monitoring tasks of the process values and

objects (e�g� vibration monitoring and diagnostics) are defined on the PC by

means of software (article number VES004) and then transferred to the diagnostic

electronics as parameter set via Ethernet interface�

The characteristic values (objects) in the frequency range are monitored in

sequence (multiplex mode) while the time range is monitored simultaneously�

Alarm states of the set objects can be displayed on up to 2 digital outputs� Output

1 (OU 1) can also be used as analogue output (e�g� for transferring the total

vibrations to ISO 10816)�

Alarm states of objects that are assigned to one of the 4 dynamic inputs (sensors

1��4) are displayed by the respective LEDs of the diagnostic electronics� The

digital I/Os can also be used as alarm outputs to verify the source of the alarm in

more detail�

The operating state of the electronics and the sensors is also displayed via the

multi-colour LEDs on the device�

6.1 Settings, parameter setting

The diagnostic electronics and the visualisation of online data (time signal,

frequency spectra, object value, history data, ��) are configured via the software

for the diagnostic electronics (article number VES004)� An exact description of the

functions and parameters can be found in the user manual or in the online help of

the software�

7 Indicators (LEDs)













LED 1 for sensor 1

Lights green Sensor connected and

configured

Flashes green Sensor is configured;

type VSA

sensor is not connected

or faulty

TYPE IEPE

Sensor not connected

Lights yellow Early warning

Lights red Main alarm

Flashes

green/yellow

alternately

Teach process active

LED 2 ditto for sensor 2 / LED 3 ditto for

sensor 3 / LED 4 ditto for sensor 4

LED 5 for system

Lights green System OK,

monitoring running

Lights yellow System OK, no monito-

ring due to parameter

setting, self-test or FFT

mode

Flashes

green/yellow

alternately

Monitoring not possible,

faulty parameter set

Flashes

green/red

alternately

System error, EEPROM

faulty, other states error

in the system, device

function restricted

1: Ethernet interface

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