IBS Batching Master 110 User manual
Batch controller
Batching Master 110
Installation Guide
Revision 12
IBS BatchControl GmbH
Im Sträßchen 2–4 Tel.: 49 2441 9199 801
53925 Kall Fax.: 49 2441 9199 871
Germany Internet: www.ibs-batchcontrol.com
IG_BM110_120_EN 06.04.2016
Safety information
The Batching Master must only be installed by process electronics engineers or qual-
ified electricians who are authorised by the plant operator to carry out these tasks.
The instrument may only be operated by personnel who are authorised and trained
by the plant operator.
The Batching Master must only be connected as specified in the electrical data. The upper
part of the housing must not be opened, otherwise maintenance of the electrical data is not
ensured and the guarantee becomes null and void.
Validity of Installation and Operating Instructions
•These Installation and Operating Instructions apply to all Batching Master 110
models.
•Your IBS agent will be able to give you information about any improvements or
modifications.
•The manufacturer is not responsible for damage caused by incorrect or unauthorised
use. Conversions and changes to the instrument must not be made, otherwise the
certification and guarantee become invalid.
Operating safety
•The instruments are manufactured in our ISO 9001 certified factory. They comply with
the requirements laid down in this standard.
•The Batching Master 110 satisfies the requirements of protection class IP65.
•Danger may occur if the instrument is used incorrectly or in an unauthorised manner.
All the information in this manual must be rigorously observed.
Technical Developments
The manufacturer reserves the right to modify technical data without notice.
Repairs, dangerous chemicals
Only the IBS BatchControl GmbH is allowed to repair the instruments. Instruments sent to
IBS BatchControl GmbH for repair must always be accompanied by a note describing the
fault.
Warning!
The following procedures must be carried out before an instrument is sent in for repair:
•Remove all residues and deposits that may be present. Pay special attention to the
gasket grooves and crevices where residue may collect.
•If materials injurious to health are not completely removed to the highest levels of
safety, we cannot accept an instrument for repair.
•Costs of disposal of materials or of injury to personnel (acid burns, etc.) arising
because of defective cleaning of the equipment will be charged to the owner of the
equipment.
2
Contents
1 System Description........................................................................................................4
1.1 Type Codes.................................................................................................................4
1.2 Areas of Application....................................................................................................4
1.3 Block diagram.............................................................................................................5
2 Fitting and Installation....................................................................................................6
2.1 Fitting the Batching Master 110..................................................................................6
2.2 Protection class IP65..................................................................................................6
2.3 Temperature range.....................................................................................................6
2.4 Cable gland and PE....................................................................................................7
2.5 Terminal connection....................................................................................................8
2.5.1 Power supply 1 and 2.............................................................................................8
2.5.2 Pulse inputs............................................................................................................8
2.5.3 Analogue inputs......................................................................................................8
2.5.4 Analogue output......................................................................................................9
2.5.5 Digital inputs...........................................................................................................9
2.5.6 Digital outputs.......................................................................................................10
2.5.7 Digital input for an additional OFF contact...........................................................10
2.5.8 Digital output “OFF pressed”................................................................................10
2.5.9 RS485 interfaces..................................................................................................11
2.5.10 Potential equalisation...........................................................................................11
2.5.11 Switch for the enabling of the programming.........................................................11
3 Operating and display elements..................................................................................12
3.1 Display......................................................................................................................12
3.2 LEDs.........................................................................................................................12
3.3 Keyboard...................................................................................................................12
4 Operation.....................................................................................................................13
4.1 Switching on the Batching Masters...........................................................................13
4.2 Batching with the Batching Master...........................................................................14
4.3 Fault messages.........................................................................................................14
4.4 Programming............................................................................................................16
5 Terminal assignment...................................................................................................17
3
System Description
System Description
The microprocessor-controlled Batching Master 110 is a simple to use multi-function
batch controller used for the recording and controlling of flow quantities in batching
and filling processes.
1.1 Type Codes
The following types can be supplied:
Batching Master 110 Analogue inputs 1–3 not electrically isolated
Batching Master 110 –SB Analogue inputs 1–3 not electrically isolated,
Display with back-light
1.2 Areas of Application
•The maximum permissi le am ient temperature is +60 °C.
•The minimum permissi le am ient temperature is -20 °C.
The Batching Master controls batching and terminates this when the preselected
quantity is reached. An actuator (4–20 mA) and several contacts are controlled de-
pending on the batching. Up to four control signals can be fed to the Batching
Master. A controller is available to control the flow rate or another physical quantity
(option).
There is a choice of current (4–20 mA) or contact input. The contact input permits the
connection of passive contacts or optical couplers. Selection of the input option is
carried out via the software.
The input can be linearised by the software.
The Batching Master can be easily set to the different measuring ranges.
The (active) digital inputs can be assigned various functions (e.g. preselection, start,
stop, etc.).
The (passive) digital outputs can be programmed to provide status signalling.
The Batching Master can be configured and controlled via a serial interface (Modbus)
with RS485.
Access to the various program levels can be protected by a numerical code.
The Batching Master 110 is supplied in a field housing (IP65) with external dimen-
sions of 240 mm x 240 mm.
4
System Description
1.3 Block diagram
5
Fitting and Installation
2 Fitting and Installation
This information in this section is important and must be observed during fitting and
installation.
2.1 Fitting the Batching Master 110
The Batching Master 110 has external dimensions of 240 mm x 240 mm. There are
fixing straps on the rear for wall mounting. Cable entry is from below.
2.2 Protection class IP65
The Batching Master 110 conforms to protection class IP65. The following points
must be observed to guarantee the protection class.
•The housing seals must be fitted correctly and undamaged in the sealing
grooves. If necessary, the seals must be dried, cleaned or replaced.
•All housing screws and screwed covers must be correctly tightened.
•The cables used for the connections must have the specified external dia-
meter.
•Cable glands must be screwed up tight.
•Unused cable glands must be replaced by blanking plugs.
•The protective sleeve must not be removed from the cable gland.
2.3 Temperature range
The Batching Master 110 can be operated in the range –20°C to 60°C.
6
141,5 mm
255 mm
274 mm
240 mm
M20 M20 M20 M20 M20
260 mm
6,5 mm
240 mm
Fitting and Installation
2.4 Ca le gland and PE
Only shielded cable may be used. The shield must be connected in the EMC gland.
The PE must be connected to the PE terminal on the side of the housing.
The glands are suitable for cable diameters from 7.5 to 13 mm.
The cable end must be stripped as shown in the drawing below.
The metal shield must be at least 30 mm long for M20 glands.
Insert the cable into the gland.
Push the cable and sleeve into the gland and cut off the projecting braid.
Tighten the nut.
Conformance with the EMC regulations can only be guaranteed if these measures
are observed.
7
Fitting and Installation
2.5 Terminal connection
The technical data must be observed at all times.
2.5.1 Power supply 1 and 2
The power supply 1 provides power for the electronics, the analogue output and the
digital inputs and outputs.
The power supply 2 provides power for the optional back light of the LCD.
Terminal 1 ( ) Terminal 2 (-)
Terminal 3 ( ) Terminal 4 (-)
Voltage U DC 18–30 V
Current I 330 mA
2.5.2 Pulse inputs
The Batching Master has connections for 2 pulse inputs. The second pulse input is
needed for evaluation purposes when using certified custody transfer instruments.
Namur contacts or passive electrically isolated contacts (opto coupler, relay contact)
may be connected.
Pulse input 1: Terminal 5 ( ) Terminal 6 (-)
Pulse input 2: Terminal 7 ( ) Terminal 8 (-)
Voltage Umax DC 5.6 V
Current Imax 3 mA
The pulse input supplies a constant current of approx. 3 mA. The maximum voltage
that can be measured is approximately 5.6 V. Please note that terminals 6 and 8
must not be connected to ground and not to the same potential.
2.5.3 Analogue inputs
The Batching Master has 3 analogue inputs (4–20 mA).
The analogue inputs are not voltage-free, i.e. the minus is at instrument ground po-
tential. The equipment connected must be able to drive a load of approx. 100Ω.
Current input 1: Terminal 9 ( ) Terminal 10 (-)
Current input 2: Terminal 11 ( ) Terminal 12 (-)
Current input 3: Terminal 13 ( ) Terminal 14 (-)
Voltage Umax DC 5 V
Current Imax 25 mA
8
Fitting and Installation
2.5.4 Analogue output
The Batching Master has an analogue output (4–20 mA) for the controlling of a valve.
The analogue output is not electrically isolated. The minus is at ground potential. The
maximum load that can be connected depends on the valve control module that sup-
plies the Batching Master. A load of up to 1000Ω can be driven by 24V power supply.
Analogue output: Terminal 15 ( ) Terminal 16 (GND)
The following values may occur:
Voltage Umax Uin
Current Imax 25 mA
The current output is switched off when the OFF switch is operated.
2.5.5 Digital inputs
The Batching Master has five digital inputs. The digital inputs can be assigned a wide
range of functions via the software.
The digital inputs are active (approx. 100 µA/5V). Passive switches or optical
couplers can be connected.
Digital input 1: Terminal 19 ( ) Terminal 20 (GND)
Digital input 2: Terminal 21 ( ) Terminal 22 (GND)
Digital input 3: Terminal 23 ( ) Terminal 24 (GND)
Digital input 4: Terminal 25 ( ) Terminal 26 (GND)
Digital input 5: Terminal 27 ( ) Terminal 28 (GND)
Voltage Umax DC 6 V
Current Imax 0.2 mA
Supply circuits with the following maximum values can be
connected to each circuit:
Voltage UiDC 36 V
Current Ii100 mA
If you want to use active signals you have to switch the 24V and 0V to the input. It is
not enough to switch only 24V to the input. Then the open contact is not identified.
After setting the input to 0V the controller identified this signal.
9
Fitting and Installation
2.5.6 Digital outputs
The Batching Master has five digital outputs. The digital outputs can be assigned a
wide range of functions via the software. Digital outputs 1 to 3 are switched off when
the OFF switch is operated. These contacts then open.
The control outputs are electrically isolated and passive. Please note the potential
direction of the outputs.
Digital output 1: Terminal 29 ( ) Terminal 30 (-)
Digital output 2: Terminal 31 ( ) Terminal 32 (-)
Digital output 3: Terminal 33 ( ) Terminal 34 (-)
Digital output 4: Terminal 35 ( ) Terminal 36 (-)
Digital output 5: Terminal 37 ( ) Terminal 38 (-)
Supply circuits with the following maximum values can be
connected to each circuit:
Voltage Umax DC 36 V
Current Imax 500 mA
2.5.7 Digital input for an additional OFF contact
An external passive OFF switch can be connected to these terminals. These termin-
als carries 5 V at 0.5 mA. If an external OFF switch is not connected, these terminals
must be linked. When the OFF switch is operated, a hardware action switches off di-
gital outputs 1 to 3 and the current output, i.e. the current is less than 4 mA and di-
gital outputs 1 to 3 are open. The OFF switch at the front has the same function.
Active OFF: Terminal 17 ( ) Terminal 18 (GND)
The following values may occur:
Voltage UoDC 6 V
Current Io1 mA
2.5.8 Digital output “OFF pressed”
A second normally-closed contact from the OFF switch in the front of the device is
connected directly to the terminals. This don't switch if only the external OFF input
(Terminal 17 and 18-) is open.
Passive OFF switch: Terminal 45 Terminal 46
Supply circuits with the following maximum values can be
connected:
Voltage UiDC 36 V
Current Ii500 mA
10
Table of contents
Popular Controllers manuals by other brands
Digiplex
Digiplex DGP-848 Programming guide
YASKAWA
YASKAWA SGM series user manual
Sinope
Sinope Calypso RM3500ZB installation guide
Isimet
Isimet DLA Series Style 2 Installation, Operations, Start-up and Maintenance Instructions
LSIS
LSIS sv-ip5a user manual
Rockwell Automation
Rockwell Automation 1769-L31 installation instructions
