Hoshizaki F-500BAF User manual

Hoshizaki

“A Superior Degree

of Reliability”

www.hoshizaki.com

Model

F-500BAF

Self-Contained Flaker

Hoshizaki America, Inc.

INSTRUCTION MANUAL

Issued: 4-13-1998

Revised: 3-22-2010

IMPORTANT

Only qualied service technicians should install, service, and maintain the

icemaker. No installation, service, or maintenance should be undertaken until

the technician has thoroughly read this Instruction Manual. Likewise, the owner/

manager should not proceed to operate the icemaker until the installer has

instructed them on its proper operation. Failure to install, operate, and maintain

the equipment in accordance with this manual may adversely affect safety,

performance, component life, and warranty coverage.

Hoshizaki provides this manual primarily to assist qualied service technicians in the

installation, maintenance, and service of the icemaker.

Should the reader have any questions or concerns which have not been satisfactorily

addressed, please call, write, or send an e-mail message to the Hoshizaki Technical

Support Department for assistance.

HOSHIZAKI AMERICA, INC.

618 Highway 74 South

Peachtree City, GA 30269

Attn: Hoshizaki Technical Support Department

Phone: 1-800-233-1940 Technical Support

(770) 487-2331

Fax: 1-800-843-1056

(770) 487-3360

E-mail: [email protected]

Web Site: www.hoshizaki.com

NOTE: To expedite assistance, all correspondence/communication MUST include the

following information:

  •ModelNumber

  •SerialNumber

  •Completeanddetailedexplanationoftheproblem.

CONTENTS

Important Safety Information ................................................................................................. 4

I. Specications...................................................................................................................... 5

A. Nameplate Rating ......................................................................................................... 5

B. Dimensions/Connections .............................................................................................. 6

II. Installation and Operating Instructions .............................................................................. 7

A. Checks Before Installation............................................................................................. 7

B. How to Remove Panels ................................................................................................. 8

C. Location ........................................................................................................................ 9

D. Setup............................................................................................................................. 9

E. Electrical Connection .................................................................................................. 10

F. Water Supply and Drain Connections ...........................................................................11

G. Final Checklist ........................................................................................................... 13

H. Startup ........................................................................................................................ 14

III. Cleaning and Maintenance ............................................................................................. 15

A. Cleaning and Sanitizing Instructions........................................................................... 15

1. Cleaning Solution................................................................................................... 16

2. Cleaning Procedure ............................................................................................... 16

3. Sanitizing Solution ................................................................................................. 17

4. Sanitizing Procedure - Initial .................................................................................. 17

5. Sanitizing Procedure - Final................................................................................... 18

B. Maintenance................................................................................................................ 19

C. Preparing the Icemaker for Long Storage ................................................................... 20

IMPORTANT

This manual should be read carefully before the icemaker is installed and

operated. Only qualied service technicians should install, service, and

maintain the icemaker. Read the warnings contained in this booklet carefully as

they give important information regarding safety. Please retain this booklet for

any further reference that may be necessary.

Important Safety Information

Throughout this manual, notices appear to bring your attention to situations which could

result in death, serious injury, or damage to the unit.

WARNING Indicates a hazardous situation which could result in death or

serious injury.

CAUTION Indicates a situation which could result in damage to the unit.

IMPORTANT Indicates important information about the use and care of the

unit.

WARNING

This icemaker should be destined only to the use for which it has been

expressly conceived. Any other use should be considered improper and

therefore dangerous. The manufacturer cannot be held responsible for

eventual damage caused by improper, incorrect, and unreasonable use.

To reduce the risk of death, electric shock, serious injury, or re, follow

basic precautions including the following:

•Electricalconnectionmustbehard-wiredandmustmeetnational,state,and

local electrical code requirements. Failure to meet these code requirements

could result in death, electric shock, serious injury, re, or severe damage to

equipment.

•Thisunitrequiresanindependentpowersupply.Seethenameplatefor

proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse

can result in a tripped breaker, blown fuse, or damage to existing wiring. This

could lead to heat generation or re.

•THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could

result in death or serious injury.

•Thisunitshouldbedisassembledorrepairedonlybyqualiedservice

personnel to reduce the risk of electric shock, injury, or re.

•Donotmakeanyalterationstotheunit.Alterationscouldresultinelectric

shock, injury, re, or damage to the unit.

I. Specications

A. Nameplate Rating

1. F-500BAF(-C) (air-cooled)

HOSHIZAKI ICE MAKER

MODEL NUMBER F-500BAF

SERIAL NUMBER

AC SUPPLY VOLTAGE

115-120/60/1

COMPRESSOR 120V 7.5RLA 54.5LRA

GEAR MOTOR 115V 2.4FLA 1/4HP

FAN MOTOR 115V 0.85FLA 1/15HP

OTHER 120V 0.08A

MAXIMUM FUSE SIZE 20 AMPS

MAX. HACR BREAKER (USA ONLY) 20 AMPS

MAX. CIRC. BREAKER (CANADA ONLY) 20 AMPS

MINIMUM CIRCUIT AMPACITY 20 AMPS

DESIGN PRESSURE HI-460PSI LO-290PSI

REFRIGERANT 404A 1 LB

See the nameplate for electrical and refrigeration specications. This nameplate is located

on the rear panel.

Since this nameplate is located on the rear panel of the icemaker, it cannot be read when

the back of the icemaker is against a wall or against another piece of kitchen equipment.

Therefore, the necessary electrical and refrigeration information is also on the rating label,

which can be easily seen by removing only the front panel of the icemaker.

We reserve the right to make changes in specications and design without prior notice.

MOTOR-COMPRESSOR THERMALLY PROTECTED,

NOT INTENDED FOR OUTDOOR USE!

Hoshizaki America, Inc.

Peachtree City, GA

www.hoshizaki.com

ICE MAKER

946Z

186090

B. Dimensions/Connections

1. F-500BAF(-C) (air-cooled)

Unit: in. (mm)

II. Installation and Operating Instructions

WARNING

1. This icemaker must be installed in accordance with all applicable national,

state, and local regulations.

2. CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews

are securely in place after installation. Make sure that none have fallen into

the storage bin.

A. Checks Before Installation

•Visuallyinspecttheexterioroftheshippingcontainerandimmediatelyreportany

damage to the carrier. Upon opening the container, any concealed damage should also

be immediately reported to the carrier.

•Removetheshippingcarton,tape,andpackingmaterial.Ifanyareleftintheicemaker,

it will not work properly.

•Removethetopandfrontpanelstopreventdamagewheninstallingtheicemaker.See

"II.B. How to Remove Panels."

•Removethepackagecontainingtheaccessories.

•Removetheprotectiveplasticlmfromthepanels.Iftheicemakerisexposedtothe

sun or to heat, remove the lm after the icemaker cools.

•Checkthattherefrigerantlinesdonotrubortouchlinesorothersurfaces,andthatthe

fan blade turns freely.

•Checkthatthecompressorissnugonallmountingpads.

•Seethenameplateontherearpanel,andcheckthatyourvoltagesupplied

corresponds with the voltage specied on the nameplate.

B. How to Remove Panels

See Fig. 1

•TopPanel:Removethescrewsandliftoff.

•FrontPanel:Removethescrewsandliftupandtowardsyou.

•LeftSidePanel:Removethescrewsandliftoff.

•SlidingDoor:Removethetoppanelandfrontpanel,thenslidetheslidingdoortotheleft.

Fig. 1

Top Panel

Front Panel

Left Side

Panel

Sliding

Door

Air Louver

Air Filter

Control Box

Cover

C. Location

CAUTION

1. This icemaker is not intended for outdoor use. Normal operating ambient

temperature should be within 45°F to 100°F (7°C to 38°C); Normal operating

water temperature should be within 45°F to 90°F (7°C to 32°C). Operation

of the icemaker, for extended periods, outside of these normal temperature

ranges may affect icemaker performance.

2. This icemaker will not work at sub-freezing temperatures. To prevent damage

to the water supply line, drain the icemaker if the air temperature is going to

go below 32°F (0°C). See "III.C. Preparing the Icemaker for Long Storage."

For best operating results:

•Theicemakershouldnotbelocatednexttoovens,grills,orotherhighheatproducing

equipment.

•Thelocationshouldprovidearmandlevelfoundationfortheequipment.

•Allow6"(15cm)clearanceatrearandsidesforproperaircirculationandeaseof

maintenance and/or service should they be required. Allow 24" (61 cm) clearance at top

to allow for removal of the auger.

D. Setup

1) Position the icemaker in the selected permanent location.

2) Attach the 4 adjustable legs provided to the bottom of the icemaker.

3) Level the icemaker in both the left-to-right and front-to-rear directions.

4) Replace the panels in their correct positions.

Fig. 2

E. Electrical Connection

WARNING

1. Electrical connection must be hard-wired and must meet national, state, and

local electrical code requirements. Failure to meet these code requirements

could result in death, electric shock, serious injury, re, or severe damage to

equipment.

2. This unit requires an independent power supply. See the nameplate for

proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse

can result in a tripped breaker, blown fuse, or damage to existing wiring. This

could lead to heat generation or re.

3. THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could

result in death or serious injury.

4. Electrical connection must be made in accordance with the instructions on

the "WARNING" tag, provided with the pig tail leads in the junction box. See

Fig. 2.

•Usuallyanelectricalpermitandservicesofalicensedelectricianarerequired.

•Themaximumallowablevoltagevariationis±10percentofthenameplaterating.

•Thewhiteleadmustbeconnectedtotheneutralconductorofthepowersource.

CAUTION! Miswiring may result in severe damage to the icemaker. See Fig. 2.

•Theopeningforthepowersupplyconnectionis7/8"DIAtota1/2"tradesizeconduit.

115-120/60/1

WARNING

ELECTRICAL CONNECTION

THIS UNIT MUST BE GROUNDED

Failure to properly ground or wire

this unit could result in death,

serious injury, or severe damage

to the icemaker. The white lead

must be connected to the neutral

conductor of the power source.

See diagram below.

4A4766-010

JUNCTION BOX

15-120V

BROWN

WHITE

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