Honeywell VFD CORE User manual

INSTALLATION INSTRUCTIONS

63-4528-04

Honeywell VFD CORE User and

Application Manual

CONTENTS

CHAPTER 1: Introduction ................................................................................................................ 2

CHAPTER 2: Installation................................................................................................................ 11

CHAPTER 3: Unpacking ................................................................................................................ 15

CHAPTER 4: Wiring ........................................................................................................................ 19

CHAPTER 5: Main Circuit Terminal .............................................................................................. 23

CHAPTER 6: Control Circuit Terminal .......................................................................................... 29

CHAPTER 7: Optional Components ............................................................................................. 35

CHAPTER 8: Installing the Option Cards ..................................................................................... 67

CHAPTER 9: Specifications .......................................................................................................... 87

CHAPTER 10: Digital Keypad........................................................................................................ 91

CHAPTER 11: Summaries of Parameter Settings ....................................................................... 97

CHAPTER 12: Description of Parameter Settings..................................................................... 123

CHAPTER 13: Warning Codes .................................................................................................... 243

CHAPTER 14: Fault Codes .......................................................................................................... 249

63-4528—04 2

CHAPTER 1: INTRODUCTION

Receiving and Inspection

After receiving the VFD, please check for the following:

1. Please inspect the unit after unpacking to assure it was not damaged during shipment.

2. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate

3. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate.

4. Please install the VFD according to this manual.

5. Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad,

are connected correctly.

6. When wiring the VFD, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals “U/T1, F/

T2, W/T3” are correct to prevent drive damage.

7. When power is applied, select the language and set the parameter groups via the digital keypad.

8. After applying the power, please trial run with the low speed and then increase the speed gradually to the desired speed.

Nameplate Information

Fig. 1. Nameplate Information.

Model Name

Fig. 2. Model Name.

RATED INPUT:

Normal Duty:

Heavy Duty:

RATED OUTPUT:

Normal Duty:

Heavy Duty:

FREQUENCY RANGE:

Normal Duty:

Heavy Duty:

VERSION:

HCRDA0010A1000T

Automation and

Control Solutions

Honeywell

Golden Valley, MN 55422

50067809 001 Rev A

LISTED178H

INDUSTRIAL

CONTROL

EQUIPMENT

M33222

HONEYWELL

MODEL NUMBER

INPUT VOLTAGE

AND CURRENT

OUTPUT VOLTAGE

AND CURRENT

FREQUENCY RANGE

FIRMWARE VERSION

SERIAL NUMBER

AAAAAAAABCDDEEEE

AAAAAAAA MODEL CODE

B FACTORY:

T FOR TAOYUAN,

W FOR WUJIANG

C LAST DIGIT OF YEAR

DD WEEK: FROM 1 52

EEEE WEEKLY QUANTITY:

BEGIN EACH WEEK WITH “0001” DATE CODE YYWW

YY LAST 2 DIGITS OF YEAR

WW 2 DIGIT WEEK

ENCLOSURE TYPE

DESCRIPTION

CERTIFICATIONS

HONEYWELL SERIAL

COUNTRY OF ORIGIN

HCRD A 0100 A 1 000T

M33232

NOMINAL VOLTAGE

A 208/230 VAC DRIVE ALONE,

208 VAC BYPASS

B 230 VAC BYPASS

C 480 VAC

D 575 VAC

PRODUCT FAMILY

HCRD CORE DRIVE

HCRB CORE BYPASS

NOMINAL HORSEPOWER

0007 0.75 HORSE POWER

0010 1 HORSE POWER

0100 10 HORSE POWER

FRAME SIZE

A, B, C, D, E -- SEE

DIMENSIONAL TABLE

OPTIONS

000T DRIVE ONLY WITH

TEXT DISPLAY

3000T DRIVE WITH BYPASS

3 CONTRACTOR

ENCLOSURE TYPE

1 NEMA 1

2 NEMA 12

3 NEMA 3R

CHAPTER 1: INTRODUCTION

363-4528—04

Product Serial Number

Fig. 3. Product Serial Number.

D1*: Flange mounting Unit: mm [inch]

Table 1. Dimensions for Frames A, B, C in mm [inch].

208/230Vac 460Vac HP Weight

(kg.)

Frame W H D W1 H1 D1* S1 φ1φ2φ3

HCRDA0010A1000T HCRDC0010A1000T 1 2.8 A 130

[5.12]

250

[9.84]

170

[6.69]

116

[4.57]

236

[9.29]

45.8

[1.80]

6.2

[.24]

22.2

[.87]

[1.34]

[1.1]

HCRDA0020A1000T HCRDC0020A1000T 2 2.8

HCRDA0030A1000T HCRDC0030A1000T 3 2.8

HCRDA0050A1000T HCRDC0050A1000T 5 2.8

HCRDA0075A1000T HCRDC0075A1000T 7.5 2.8

HCRDA0100A1000T 10 2.8

HCRDA0100B1000T 10 4.6 B 190

[7.48]

320

[12.60]

190

[7.48]

173

[6.81]

303

[11.93]

77.9

[3.07]

8.5

[0.33]

22.2

[0.87]

[1.34]

[1.10]

HCRDA0150B1000T HCRDC0150B1000T 15 4.6

HCRDA0200B1000T HCRDC0200B1000T 20 5.6

HCRDC0250B1000T 25

HCRDA0250C1000T 25 10.5 C 250

[9.84]

400

[15.75]

210

[8.27]

231

[9.09]

381

[15.00]

92.9

[3.66]

8.5

[0.33]

22.2

[0.87]

[1.34]

[1.97]

HCRDA0300C1000T HCRDC0300C1000T 30 10.5/8.7

HCRDA0400C1000T HCRDC0400C1000T 40 10.5/8.7

HCRDC0500C1000T 50 9.4

M33233

XXXXXXXX X X XX XXXX

FACTORY

T: TAOYUAN

W: WUJIANG YEAR

LAST NUMBER

OF THE YEAR

0:2010

QUANTITY

QUANTITY OF

ONE WEEK

WEEK NO.

01-52

MODEL

CODE

CHAPTER 1: INTRODUCTION

63-4528—04 4

FRAME A

Fig. 4. Frame A: Units in mm (inches). See also Table 1.

SEE DETAIL A

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

SEE DETAIL B

M31495

CORE

SEE DETAIL B

CORE

CHAPTER 1: INTRODUCTION

563-4528—04

FRAME B

Fig. 5. Frame B: Units in mm (inches). See also Table 1.

M31496

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

CORE

CHAPTER 1: INTRODUCTION

63-4528—04 6

FRAME C

Fig. 6. Frame C: Units in mm (inches). See also Table 1.

Table 2. Dimensions for Frames D and E in mm [inches].

*D1 Flange mounting

208/230Vac 460Vac HP Weight

(Kg.)

Frame W H D W1 H1 H2 H3 D1* D2 S1 S2 φ1φ2φ3

HCRDA0500D1000T 50 35.5 D 330

[12.99]

688.3

[27.10]

275

[10.83]

285

[11.22]

550

[21.65]

525

[20.67]

492

[19.37]

107.2

[4.22]

[0.63]

[0.43]

[0.71]

76.2

[3.00]

[1.34]

[0.87]

HCRDA0600D1000T HCRDC0600D1000T 60 35.5

HCRDC0750D1000T 75 35.5

HCRDC1000D1000T 100 35.5/

40.5

HCRDC1250D1000T 125 35.5/

40.5

HCRDA0750E1000T 75 45.7 E 370

[14.57]

715.8

[28.18]

300

[11.81]

335

[13.19

589

[23.19]

560

[22.05]

528

[20.80]

143

[5.63]

[0.71]

[0.51]

[0.71]

[0.87]

[1.34]

[3.62]

HCRDA1000E1000T 100 46.2

HCRDA1250E1000T 125 54.7

M31497

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

CORE

ORE

CHAPTER 1: INTRODUCTION

763-4528—04

FRAME D

Fig. 7. Frame D: Units in mm (inches). See also Table 2.

SEE DETAIL A

SEE DETAIL B

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S1 S1

M31498

CORE

ORE

CHAPTER 1: INTRODUCTION

63-4528—04 8

FRAME E

Fig. 8. Frame E: Units in mm (inches). See also Table 2.

SEE DETAIL A

SEE DETAIL B

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S3 D2

M31499

CORE

COR

CHAPTER 1: INTRODUCTION

963-4528—04

Fig. 9. Keypad Dimensions in mm (inches).

VFD-Cx

F1 F2 F3 F4

ESC MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR COMM RUN

RUN

M33223

72 (2-53/64)

116

(4-9/16)

(19/32)

CHAPTER 1: INTRODUCTION

63-4528—04 10

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