Honeywell UDC 6300 Guide

11/99 Kit Instruction 51-52-33-85C 1 of 5

UDC 6300 Process Controller

Upgrade PROM

Replacement Instruction

Document Number Form: 51-52-33-85C

Effective: 11/99

Supersedes: 3/99

Kit contents This kit contains one of the following Upgrade PROMs

Description Part Number

Adaptive Tune 51450900-501

Adaptive Tune + Math 51450900-502

Adaptive Tune + 2 Loops + Cascade 51450900-503

All Options 51450900-504

TPS Integration 51309350-501

Modbus RTU 51309350-502

Basic PROM 51309181-501

Equipment needed

• Phillips Head Screwdriver

• Flat Bladed Screwdriver

• Small Pliers

Continued on next page

2 of 5 Kit Instruction 51-52-33-85C 11/99

Replacement Instruction, Continued

How to remove the

chassis Refer to Figure 1 for reference and follow the procedure listed in Table 1.

Table 1 How to Remove the Chassis

Step Action

1 Pull down the flap covering the front screw and loosen the screw.

2 Grasp the bezel and pull the chassis out of the case.

Figure 1 Chassis Removal

Rear of case

23045

Front Screw

Bezel/Keyboard/Display Assembly

Continued on next page

11/99 Kit Instruction 51-52-33-85C 3 of 5

Replacement Instruction, Continued

How to install the

PROM

Table 1 How to Install the PROM

Step Action

1 The PROM is located on the MCU/Input printed wiring board at

location U109. See Figure 2 for location.

If a Communications Board is not present:

2 Lay the chassis on its left side on a non conductive surface

3 Insert a small screwdriver under the PROM and lift up to remove.

4 Orient the PROM to the socket and press into place.

5 Return the chassis to the case and configure the controller to include

the new features.

If a Communications Board is present:

6 Go to Table 2.

Figure 2 Parts Identification

23044

Rear of case

Front Screw

Communications

PWB

MCU/Input PWB

Option Input PWB

Power/ DIO PWB

Bezel/Keyboard/

Display Assembly

SpacerInterconnect

Interconnect

PWB Mounting Screws (4)

Cable Assembly

Power/DIO PWB

to Option Input Board

Mounting Screw

Chassis

EEPROM

at U106

PROM

(on MCU/Inputs

board at U109)

Continued on next page

4 of 5 Kit Instruction 51-52-33-85C 11/99

Replacement Instruction, Continued

How to remove the

Bezel/Keyboard/

Display assembly

In order to access the PROM if your controller has a Communications

Board, you must remove the Bezel/Keyboard/Display assembly from the

chassis and access the printed wiring boards.

The procedure in Table 2 lists the steps required to remove the

Bezel/Keyboard/Display assembly.

Table 2 How to Remove the Bezel/Keyboard/Display Assembly

Step Action

1 Remove the two screws on the bottom of the chassis frame that hold

the Bezel/Keyboard/Display assembly in place on the chassis frame.

Refer to Figure 2 for reference.

2 Lift the two retainers slightly away from the MCU/Input board notch

and the Power/DIO board on the opposite side as shown below.

The Bezel/Keyboard/Display board assembly will come away in one

piece.

Power/DIO

Board

MCU/Input

Board

Lift

retainers

here

Top of

rubber bezel

UDC6300

3 Install the PROM supplied in this kit.

See Table 3.

4 Reinstall the Bezel/Keyboard/Display assembly.

CAUTION Be careful to align the pins on the display board with

the mating connector P9 on the MCU/Input board.

5 Reattach the bezel assembly to the chassis with the screws

previously removed.

Continued on next page

11/99 Kit Instruction 51-52-33-85C 5 of 5

Replacement Instruction, Continued

How to install the

PROM Follow the procedure in Table 3 to access the PROM.

Table 3 Access the PROM

Step Action

1 Remove the four screws (two on each side) that hold the two main

printed wiring boards onto the chassis (See Figure 2 for location)

2 Use pliers to squeeze the ends of the spacer and push it through

the Power/ Digital I/O PWB. (See Figure 2 for location of spacer)

3 Gently pull the MCU/Inputs and the Power/DIO boards apart out of

the top and bottom interconnectors and lay the boards flat on a

non-conductive surface. (See figure 3).

4 Identify the Communications Option board (If present) and remove

the two screws that hold it onto the MCU/Inputs PWB.

5 Figure 3 identifies the location of the PROM.

6 Insert a small screwdriver under the PROM and lift up to remove.

7 Orient the PROM to the socket and press into place.

8 Reassemble the Communications Option PWB to the MCU/Inputs

PWB.

9 Reassemble the interconnects to the MCU/Inputs board and

reassemble the boards reversing the procedure above.

10 Reattach the Bezel/Keyboard/Display board assembly as listed in

Table 2 - steps 4 and 5.

11 Return the chassis to the case and configure the controller to

include the new features.

Figure 3 Printed Wiring Board Identification

Communications

Option Board

Option

Input Board

Power / DIO Board

MCU/Inputs

Board

J14

P14

U109

PROM Location

Pin 1

23046

Table of contents

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