Honeywell HA40 User manual

HA40 4-Channel Controller

Technical Manual

ALARM 1

ALARM 2

ALARM 3

COMMON

LEVEL

ALARMS

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Magnetic

Keypad

(Keypad buttons

behind door)

HA40 Display & Alarm Controller

STATUS

LED's

Quad Channel

Edit Alarm

Reset

219995

Classified to CSA C22.2 NO. 152 for combustibles

detection. Class I, DIV.2, Groups A,B,C,D

READ & UNDERSTAND MANUAL!

S/N 90-

or 10-30 VDC @ 3 WATTS

Power = 100-240 V~, 50/60 Hz, .45 A

HA40 4-Channel Controller

HA40 Technical Manual i

Safety

WARNING

Read and understand contents of this manual prior to operation.

Failure to do so could result in serious injury or death.

IMPORTANT SAFETY

The following terms and symbols are used in this manual to alert the

operator of important instrument operating issues:

This symbol is intended to alert the user to the presence

of important operating and maintenance (servicing)

instructions.

This symbol is intended to alert the user to the presence of

dangerous voltage within the instrument enclosure that may be

of sufﬁcient magnitude to constitute a risk of electric shock.

This symbol signiﬁes the system’s ground terminal

DC refers to direct current voltages.

VAC refers to alternating voltages.

WARNINGS

• Shock Hazard - Disconnect or turn off power before servicing

this instrument.

• NEMA 4X wall mount models should be tted with a locking

mechanism after installation to prevent access to high voltages

by unauthorized personnel (see Figure 4-1).

• Only the combustible monitor portions of this instrument have been

assessed by CSA for 122.2 No. 152 performance requirements (for

mA input only).

• This equipment is suitable for use in Class I, Division 2, Groups

A,B,C and D or non-hazardous locations only.

• EXPLOSION HAZARD- SUBSTITUTION OF COMPONENTS MAY

IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

• EXPLOSION HAZARD- DO NOT REPLACE FUSE UNLESS POWER

HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-

HAZARDOUS.

• EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS

POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO

BE NON-HAZARDOUS.

CAUTIONS

• Use a properly rated CERTIFIED AC power (mains) cable

installed as per local or national codes.

• For DC powered units, DC power must be from a SELV rated

source.

• A certied AC power (mains) disconnect or circuit breaker

should be mounted near the controller and installed according

applicable local and national codes. If a switch is used instead

of a circuit breaker, a properly rated CERTIFIED fuse or current

limiter is required to be installed as per local or national

codes. Markings for positions of the switch or breaker should

state (I) for on and (O) for off.

• Clean using only a damp cloth with no solvents.

• Equipment not used as prescribed within this manual may

impair overall safety

HA40 4-Channel Controller

HA40 Technical Manual ii

Table of Contents

Safety ��i

1 General Description

1 General Description ��1-2

1�1 Data Display Screens ��1-3

1.2.1 Engineering Unit Screen ...................................................................................................................................1-3

1.2.2 Bar Graph Screen .............................................................................................................................................1-3

1.2.3 Trend Screen .....................................................................................................................................................1-3

1�3 Specifications ��1-3

1.3.1 Power Supply Requirements .............................................................................................................................1-3

Warning ..............................................................................................................................................................1-4

1.3.2 Relays ...............................................................................................................................................................1-4

1.3.3 Ambient Temperature Range ...........................................................................................................................1-4

1.3.4 Humidity Range ................................................................................................................................................1-4

1.3.5 Altitude ..............................................................................................................................................................1-4

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

1.3.3 Ambient Temperature Range ...........................................................................................................................1-5

1.3.4 Humidity Range ................................................................................................................................................1-5

1.3.5 Altitude ..............................................................................................................................................................1-5

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

2 Operation

2 Operation ��2-2

2�1 Setup Menu Configuration ��2-2

2�2 Changing Menu Variables Using the Keypad ��2-3

HA40 4-Channel Controller

HA40 Technical Manual iii

2.2.1 Setup Configuration Menus ..............................................................................................................................2-3

2.2.2 Channel Setup Entry Menu ...............................................................................................................................2-3

2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus ............................................................................................2-4

2.2.4 Configure Menu To Define Channel ..................................................................................................................2-4

Name / Eunits ASCII Data Fields .........................................................................................................................2-5

Input Measurement Range...................................................................................................................................2-5

Decimal Point Resolution .....................................................................................................................................2-5

Turning Off Unused Channels ..............................................................................................................................2-5

2.2.5 Cal Setup Menu ................................................................................................................................................2-6

2.2.6 Calibrate Input Menu .........................................................................................................................................2-6

2�3 System Configuration Menus ��2-7

2.3.1 Standard / Optional Relay Setup Menus ...........................................................................................................2-7

2.3.2 Clock / Delays Menu .........................................................................................................................................2-8

2.3.3 COMM Port Remote ID Menu ...........................................................................................................................2-8

2.3.4 Analog Setup Menu ..........................................................................................................................................2-9

2.3.5 Horn / Acknowledge Menu ................................................................................................................................2-9

2�4 HA40 System Security Menu ��2-10

3 Motherboard Interface PCB

3 Motherboard Interface PCB ��3-2

3�1 Input / Output Optional PCB’s ��3-3

3.1.2 Optional Analog Input PCB ............................................................................................................................3-4

3.1.3 Optional Discrete Relay PCB’s..........................................................................................................................3-4

3.1.4 Optional 4-20mA Analog Output Board ..........................................................................................................3-5

3.2 MODBUS RS-232 / RS-485 Interface Option ......................................................................................................3-6

3.2.1 MODBUS Register And Function Code Summary .........................................................................................3-6

4 Enclosures

4 Enclosures ��4-2

4�1 HA40PCS/HA40SS NEMA Steel Enclosures ��4-2

HA40 4-Channel Controller

HA40 Technical Manual iv

4�2 HA40PY Polycarbonate ��4-2

4�3 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure��4-3

5 Parts List

5 Parts List ��5-2

6 Specifications

5 Specifications ��6-2

7 Warranty

Honeywell Analytics Warranty Statement ��7-2

HA40 4-Channel Controller

HA40 Technical Manual 1-1

1 General Description

HA40 4-Channel Controller

HA40 Technical Manual 1-2

1 General Description

The Honeywell Analytics HA40 Quad Channel Controller is designed

to display, and control alarm event switching for four inputs. Inputs

are typically voltage or 4-20mA current from transmitters, monitors or

other analog output devices. The HA40 is equipped with a Fault and

three alarm levels per channel with features such as ON / OFF delays,

latching relays and alarm Acknowledge. A dedicated horn driver circuit

for a local audible annunciator is also standard. Two standard 5-amp

alarm relays are conﬁgurable via the “alarm voting” menu to make

relays trip based on various alarm combinations. A real-Time Clock

and Calendar are also standard. Options such as 4-20mA outputs,

discrete relays for each alarm and audible annunciators are easily

added. RS-485 (Modbus RTU) ports are also available for sending

data to PC’s, PLC’s, DCS’s, or other Honeywell Analytics controllers.

A 128 x 64 pixel graphic LCD readout displays monitored data as bar

graphs, 30-minute trends and engineering units. System conﬁguration

is via user friendly menus and all conﬁguration data is retained in non-

volatile memory during power interruptions. The HA40 front panel is

shown in Figure 1-1 displaying the bar graph data screen. The ﬁve

keypad symbols below the display are magnetically activated using

the supplied magnetic wand without opening the enclosure. Opening

the enclosure door provides access to the keypad buttons as shown

in Figure 1-2.

ALARM 1

ALARM 2

ALARM 3

COMMON

LEVEL

ALARMS

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Magnetic

Keypad

(Keypad buttons

behind door)

HA40 Display & Alarm Controller

STATUS

LED's

Quad Channel

Edit Alarm

Reset

219995

Classified to CSA C22.2 NO. 152 for combustibles

detection. Class I, DIV.2, Groups A,B,C,D

READ & UNDERSTAND MANUAL!

S/N 90-

or 10-30 VDC @ 3 WATTS

Power = 100-240 V~, 50/60 Hz, .45 A

Figure 1-1. Front Panel

SW1-SW5 are the magnetic keypad allowing operator

interface w/o opening the enclosure. Touch key access requires

opening the enclosure.

Alarm 1 LED

LCD readout contrast

adjustment

UP DOWN NEXT EDIT RESET

LED Indicators

Piezo

Alarm 2 LED

Alarm 3 LED

Common Alarm

Level LEDs

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Figure 1-2. Front Panel Display (open enclosure)

HA40 4-Channel Controller

HA40 Technical Manual 1-3

1.1 Data Display Screens

The HA40 Controller offers three modes for displaying monitored data,

shown in Figure 1-4.

Figure 1-4. Data Display Screens

1.2.1 Engineering Unit Screen

The Engineering Unit screen shown in Figure 1-4 allows each channel’s

value and its 10-digit Eunits tag to be viewed simultaneously. A1, A2,

A3, FL icons at lower right of each reading ﬂash if ALARM 1, 2, 3 or

FAULT alarms activate for this channel.

1.2.2 Bar Graph Screen

Values are displayed graphically as bar graphs with alarm levels

indicated by vertical dashed lines across each bar. The bar graph

screen is very useful for emphasizing current reading relative to the

channel’s alarm set-point. Live readings and their Eunits tag appear

above each bar graph.

1.2.3 Trend Screen

The HA40 also provides 30-minute trend screens for each channel as

shown in Figure 1-4. Live readings and their Eunits tag are displayed

across the top of each trend screen. Channel numbers are shown in

the upper right and are selected by the Next key. A1. A2 and A3 alarm

levels appear as horizontal dashed lines across the screen.

1.3 Specications

1.3.1 Power Supply Requirements

The HA40 is equipped with an integral 15 watt (or 50 watt, depending

on the conﬁguration) universal AC input / 24 VDC output switching

power supply. Standard HA40 AC power requirements are 100-240

VAC 50/60 Hz @ .45 amp max (including inrush) and 20 watts steady

state, applied to TB5 on the motherboard. If AC power is not available,

the HA40 may also be powered with 24 VDC applied to TB1 on the

motherboard. A primary DC source or back-up DC source capability

should be determined by the total system power budget calculation

with guard-band included. A back-up DC power source may also be

connected to TB1 for automatic switchover if the AC power source

fails. See Figures 3-1 & 3-2 for wiring information.

WARNING

A back-up or external DC power source DOES NOT source aux power

output (TB3 - see Figure 3.1)

HA40 4-Channel Controller

HA40 Technical Manual 1-4

The basic HA40 consumes only 1.5 watts of 10-30 VDC from the

integral power supply.

Optional features, and external devices such as remote transmitters,

increase power consumption as described below:

• Discrete Relay PCB option; add 1.5 watt.

• 4-20mA Output PCB option; add .5 watt.

• TB3 terminals 1 & 2 on the motherboard provide a maximum

of 350mA output power for powering of auxiliary external

devices such as relays, lamps or transmitters (see Figure 3-1).

Power consumed from these terminals must be included when

calculating system power consumption.10-0221-4, Analog Input

PCB option; add wattage for each monitor connected to this

board’s 24 VDC terminals.

Some applications require HA 40 controllers to source power for high

power monitors. Both 15 watt and 50 watt power supplies, UL rated

for Div 2 hazardous areas, are available. This option is also available

with a Div 1 enclosure if an explosion-proof enclosure is required. (See

Section 5 - Specifications.)

WARNING

A backup, or external DC power source DOES NOT source auxiliary

power output (see gure 3.1 TB3).

1.3.2 Relays

Two mechanical (dry contact) Common Form C relays are standard and

may be mapped to various alarm events as described in Section 2.3.1.

HA40’s may also be equipped with optional solid-state common Form

A relays (see Section 5 - Specifications for details) in applications

requiring non-arcing switching. Solid-state relays are recommended

for switching of highly inductive loads.

A six mechanical (dry contact) Discrete Relay option board (see

Section 3.1.6) provides dedicated Form C relays for ALARM 1, ALARM

2 and FAULT for all channels.

WARNING

All mechanical (dry contact) relays are rated at 5 Amp for 28 VDC

and 250 ~VAC RESISTIVE loads. IMPORTANT: Appropriate diode (DC

loads) or MOV (AC loads) snubber devices must be installed with

inductive loads to prevent RFI noise spikes.

Optional solid state relays are rated at 2 Amp 12-280~VAC (600Vpk).

Relay wiring should be kept separate from low level signal wiring.

1.3.3 Ambient Temperature Range

-25 to 50 degrees C

1.3.4 Humidity Range

0 to 90% R. H. Non-Condensing.

1.3.5 Altitude

Recommended up to 2000 meters

HA40 4-Channel Controller

HA40 Technical Manual 1-5

1.3.6 Housings / Installation Categories

*NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and •

pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV

1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4

rating.*Includes standard non-intrusive magnetic keypad.

1.3.7 Approvals

CSA C22.2 No 1010.1 and ISA S82.02•

CSA C22.2 No 152 for combustibles using mA input

UL 1604/C22.2 No. 213 (Div 2 Groups A,B,C,D)

EN55011 & EN61000 (CE Mark) CSA File # = 219995

1.3.3 Ambient Temperature Range

-25 to 50 degrees C

1.3.4 Humidity Range

0 to 90% R. H. Non-Condensing.

1.3.5 Altitude

Recommended up to 2000 meters

1.3.6 Housings / Installation Categories

• *NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and

pollution degree 3; NEMA 4X; IP66

• *NEMA 4 painted carbon steel

• SS316 NEMA4X

• Polycarbonate NEMA4X

• *NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes

O-ring in door to satisfy NEMA 4 rating.

*Includes standard non-intrusive magnetic keypad.

1.3.7 Approvals

• CSA C22.2 No 1010.1 and ISA S82.02

• CSA C22.2 No 152 for combustibles

• UL 1604 / C22.2 No 213 (Div 2 Groups A,B,C,D)

• EN55011 & EN61000 (CE Mark). CSA File # = 219995 and

may be seen at: www.CSA-International.org.

Table of contents

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