Honeywell S4567A 1001 User manual

INSTRUCTION SHEET

S4567A 1001 & S4567B 1017

IGNITION CONTROL FOR COMBINED VALVE AND IGNITION SYSTEM

EN1R--9132 0011R7--NE

APPLICATION

The Combined Valve and Ignition system (CVI) has specially

been developed for application in gas fired appliances with

either intermittent pilot or direct burner ignition.

For this system, the S4567A 1001 and S4567B 1017 ignition

controls have been designed to attach directly onto the

VK4105 gas controls.

The combined system then provides programmed safe light

up, flame supervision and regulation of gas flow to the main

burner.

DESCRIPTION

The S4567A 1001 and S4567B 1017 ignition controls provide

automatic ignition for direct gas burner applications.

The S4567A 1001 and S4567B 1017 ignition controls comply

with EN 55014 and function in accordance with:

-- EN 298, code A/M/C/L/X/N.

-- ANSI Z21.20

FEATURES

Flame supervision.

Built in 33 Hz or 40 Hz ignition.

External reset and alarm.

Accurate safety timer.

Supply voltages of 220 ... 240 V in a single product.

Full operating sequence after flame loss.

Safe separation opto couplers for flame output

(S4567B 1017 only), alarm output and reset input.

Non volatile lock--out according EN 298.

Gas valve live output (S4567A 1001 only).

Flame rod safely accessible because of protective

impedance.

SPECIFICATIONS

Model

S4567A 1001 ignition control for atmospheric, direct

burner ignition.

S4567B 1017 ignition control for atmospheric, direct

burner ignition and flame opto output

Supply voltage

220 ... 240 Vac, 50 ... 60 Hz

Power consumption

4VA

Humidity

90% RH max. at 40 _C (non condensing)

Ambient temperature

--15 ... 60 _C

Electrical rating

Gas valve output (pin 2 of S4567A 1001): suitable for one

VK4105. Use rectifier plug from the 45.900.441--“series “,

e. g. 45.900.441--030

Electrical connection

High voltage spark: 2.8 x 0.5 mm spade terminal

Flame sensing: 4.8 x 0.8 mm spade terminal

PCB connector: Stocko mks 2823 3 and 4 pole

IP protection degree in accordance with EN 60529

IP 00 (standard)

IP 04 or IP X4

Use: cover set 45.900.431--004 or

cover set 45.900.431--005

(flame retardant according to UL94--V0)

cable grommet 45.900.442--008/009

sleeve 45.900.442--003

gasket 45.900.442--007/011

IP 44

As IP 04 but the appliance manufacturer must connect the

ignition output in such a way that it cannot be taken off

without the use of a tool.

In order to prevent the risk of an electric shock when the

ignition control is mounted in the appliance, additional

protection of the ignition output must be provided by the

application manufacturer in all above cases.

Timing

Self check time (Tc): 1.5 s

Safety time (Ts): 10 s

Flame sensing

Min. flame current: 0.9 ←A

Response time on: >0.2 s

Response time off at Iflame =2←A:<1s

Subject to change without notice. Printed in the Netherlands.

EN1R--9132 0011R7--NE

Cable length

Flame sensing: 1000 mm max.

Ignition: 500 mm max.

Ignition

Spark voltage: >15 kV at 40 pF load

Repetition rate: S4567A 1001: 40 Hz

S4567B 1017: 33 Hz

Spark energy: S4567A 1001: 9 ←As

S4567B 1017: 3 ←As

Max. spark gap: 3.5 mm

Remark

Integrated flame (S4567B 1017 only), alarm and reset opto

couplers with safe separation.

SYSTEM OPERATION

S4567A 1001 and S4567B 1017 (see fig. 3.)

When there is a call for heat a self check time (Tc) plus waiting

period (Tw) elapse before built--in igniter and gas valve(s) are

switched on.

The ignition spark ignites gas and resulting flame is detected

by the flame rod.

Ignition is switched off after extended ignition time and flame

establishment.

If flame is not established within the safety time (Ts), the

ignition control locks out.

If the flame is lost during normal run, the ignition control

repeats start sequence.

Lock- out reset

The ignition control can be reset by depressing the external

reset button.

If a first reset is not succesful, wait at least 15 seconds before

attempting another one.

NOTE 1.: When first starting, the control can be in the

lock--out condition; depress the reset button to free

the controls.

After a manual reset an extended waiting time will

occur.

NOTE 2.: If during normal use the reset button is pressed, the

gas valves drop off and the ignition control starts a

new sequence after releasing the reset button.

Side connection

331

10K 1K

+--

LM -- Limiter

RS -- Reset switch

GV -- Gas valve

Fig. 1. Connection diagram S4567A 1001

3EN1R--9132 0011R7--NE

Side connection

331

10K 1K 10K

+--

LM -- Limiter

RS -- Reset switch

Fig. 2. Connection diagram S4567B 1017

Gas valve (and external

gas valve (A 1001))

t0t1t2t4t5

Tc+Tw

Thermostat

Limiter

Alarm

Ignition

Flame rod

Legend

Tc+Tw

Fig. 3. Functional diagram S4567A 1001 and S4567B 1017

EN1R--9132 0011R7--NE

GENERAL CONSIDERATIONS

To ensure reliable long term operation, mount ignition control

at a position in the appliance with a low ambient temperature

and a low radiation.

High temperatures will affect product life.

If the S4567 is installed in an area subject to water (dripping,

spraying, rain, etc.) then means shall be provided to protect

the components.

To suppress Radio Interferency Interference (RFI) the ignition

control including spark igniter cabling should be mounted in

sufficient shielded environment.

NOTE:Electrical rating of connected controls (e.g. room

thermostat) should be appropriate for the load that is

switched by the ignition control.

INSTALLATION

IMPORTANT

Disconnect power supply to prevent electrical shock

and/or equipment damage.

Wiring must be in accordance with local regulations.

The appliance manufacturer’s instructions should

always be followed when provided. If such

instructions are not provided see fig. 1. or 2. for

typical systems.

Before installing or replacing any control check that

type number is correct for the application.

Conduct a thorough check out when installation is

completed.

At the first start the ignition control can be in

lock--out; depress reset button to free control.

CAUTION

If ignition frequency is 25 Hz or pulse

energy >45←As, the ignition cable and its

connections shall have a protection against electrical

schck hazard.

Fusing

In order to prevent unsafe conditions at too high current, the

automatic ignition controls must be externally fused with a

4 A fuse (F).

Wiring

CAUTION

Label all wires prior to disconnection when servicing

controls.

Wiring errors can cause improper and dangerous

operation.

Use leadwire which can withstand 105 _C ambient.

Use leadwire which is proven against moisture.

Wiring between automatic ignition control and spark

sensing probe should have good quality insulation,

suitable for the temperatures encountered.

Spark gap

Max. allowable spark gap 3.5 mm

Supply voltage polarity

WARNING

If automatic ignition control seems to operate normally

but does not detect flame, check for right polarity of

power supply (line, neutral).

Checking flame current

For direct burner application the minimum value should be

0.9 ←A.

To check flame current connect a DC micro--Ampèremeter

between flame sensing wire and flame sensing rod.

If flame current is insufficient check that flame sensing rod

is fully enveloped by the flame and that burner is reliable

grounded to automatic ignition control.

Meter connections polluted with e.g. alkaline substances

lying close to earth can cause flame current simulation.

Make sure no false flame current can flow from meter

connections to earth.

Final checkout of the installation

Set appliance in operation after any adjustment and observe

several complete cycles to ensure that all burner components

function correctly.

Maintenancee and service

Under normal circumstances no maintenance or service is

required nor possible.

The S4567A 1001 and S4567B1017 ignition controls are field

replacaeble.

Home and Building Control

Combustion Controls Center Europe

Honeywell BV

Phileas Foggstraat 7

7821 AJ Emmen

The Netherlands

Tel: +31 (--)591 695911

Fax: +31 (--)591 695200

http://europe.hbc.honeywell.com

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