Honeywell V5004TF User manual

® U.S. Registered Trademark

V5004TF

KOMBI-QM VALVES

INSTALLATION INSTRUCTIONS

GENERAL

M5004-24V electromotive actuators are used in many kinds of

control systems employed in HVAC applications, including

ON/OFF, floating, proportional managed by thermostat or

BMS handling analog signals.

The V5004TF valve is designed to maintain a constant set

flow in spite of fluctuations in the pressure-drop.

Always protect the pressure regulator by using strainers

upstream of the valve and, in any case, make sure water

quality complies with VDI 2035 standards (Fe < 0.5 mg/kg

and Cu < 0.1 mg/kg).

Furthermore, the concentration of iron oxide in the water

passing through control valve (PICV) should not exceed 25

mg/kg (25 ppm).

To ensure the main pipework is cleaned appropriately,

flushing bypasses should be used without flushing through

the valve's pressure regulator, thereby preventing clogging.

Honeywell accepts no liability for improper use of this product.

FEATURES

• Commissioned actuator

• Proportional flow control

• Analog (voltage and current), floating, and ON/OFF

• Position feedback

• 4-digit display

• 3 buttons to set parameters

• Position control method to set the flow rate

INSTALLATION INSTRUCTIONS

1. Mount the valve with the arrow in the direction of

the flow

CAUTION

Mounting the valve in the wrong direction may

damage the system and the valve itself.

If flow reversal is possible, a non-return valve should be

mounted.

2. Observe Proper Orientation of the Valve!

The stem must be above the horizontal.

3. Avoid Mechanical Stress!

When mounting the valve, do not subject it to any undue

mechanical stress or strain! It is especially important that no

torque be applied to the actuator during mounting.

4. Operating Control

To ensure that the valve is working in its operating differential

pressure range, measure the differential pressure across the

valve.

Provided that the differential pressure is higher than the start-

up pressure, the valve keeps flow constant at the set value.

4a. Manual Override of the M5004

If it is necessary to manually open the valve, proceed as

follows:

1. Remove the power supply from the motor.

2. Open the rubber cover on the top of the actuator and

insert the 6 mm Allen key.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A 2

3. Turn the key while continuing to push down the

"release" button located on the bottom of the actuator.

1 2

Fig. 1. Manual override M5004

4b. Valve-Actuator Assembly

Fig. 2. Valve-actuator assembly

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A

Table 1. Differential pressure at which valve exercises its regulating effect

OS-No. Flow [I/h] Pressure

Min. Max. Close-off

V5004TF1050 2000 - 20000 40 400 600

V5004TF1065 3000 - 30000 30 400 600

V5004TF1080 3000 - 30000 30 400 600

V5004TF1100 5500 - 55000 30 400 600

V5004TF1125 9000 - 90000 35 400 600

V5004TF1150 15000 - 150000 50 400 600

V5004TF1200LF 20000 - 200000 40 400 400

V5004TF1200HF 30000 - 300000 40 400 400

V5004TF1250LF 30000 - 300000 40 400 400

V5004TF1250HF 50000 - 500000 65 400 400

5. Wiring

COMMON

24 VAC/DC

CONTROL SIGNAL 1, OPEN / Y*

*SELECTABLE RANGES

CONTROL SIGNAL 2, CLOSE*

FEEDBACK SIGNAL

FACTORY DEFAULT

0...10 VDC

---

0...10 VDC

Fig. 3. Wiring

Table 2. Wire guidelines

Input Number 1 2 3 4 5 Remarks

Color Black (BK) Red (RD) White (WH) Green (GN) Blue (BU)

Internal control(A Common 24 AC/DC

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

Voltage signal Common 24 AC/DC 0…10 VDC,

2…10 VDC

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

Voltage signal: cable 1-3

Current signal Common 24 AC/DC 0…20 mA,

4…20 mA

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

Current signal: cable 1-3

ON/OFF signal Common 24 AC/DC

24 VDC (open)

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

0 V (close) ON/OFF signal: cable 1-3

Floating Common 24 AC/DC Opening

24 VAC/DC

Closing

24 VAC/DC

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

Floating: cable 3-4

PWM control(B Common 24 AC/DC PWM signal

Feedback:

0(2)…10 V

0(4)…20 mA

Power: cable 1-2

PWM control: cable 1-3

(A Flow rate can be set by buttons on the actuator and read on the 4-digit display.

(B PWM type 1: 0.1…5 sec / step 20 ms; PWM type 2: 0.1…25 sec / step 100 ms

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A 4

6. Exercising and Cleaning

6a. Weekly Exercising

To ensure continued smooth valve movement, the valve

should be operated (exercised) once a week over its entire

operating range.

6b. Cleaning

Use a damp cloth to clean the actuator.

Do not use any detergent or chemical product that may

seriously damage or compromise the function of the valve.

6c. "Error" in Actuator's Display

If the actuator's shaft encounters excessively high torque, the

digital display of the V5004TF actuator will show:

Fig. 4. "Error" in actuator display

This can be caused by:

• The valve (which may be worn-out or defective);

• Manual operation while the actuator is powered.

After correcting the cause of the error, reset the ERROR

display by pressing the UP and DOWN buttons simul-

taneously for 3 seconds.

6d. Cleaning the Valve's Adjustment Screw

The adjustment screw of the V5004T Kombi-QM should be

cleaned regularly – usually, once annually or after every 5,000

cycles. Under certain environmental and operational con-

ditions, it may be necessary to perform this task more

frequently.

6e. Dismounting the Actuator

To dismount the actuator, proceed as follows:

Turn the connection ring between the valve and the actuator

and remove the actuator.



Fig. 5. Dismounting the actuator

NOTE: To avoid damage due to condensation from the

valve stem, be sure that the actuator is not

mounted upside down. Please note that care must

be taken when installing the actuator: Even only

minor angular deviations can compromise proper

actuator operation.

7. Initial Setting

Upon powering up the device, the display indicates "Go-0"

and the initial setting to the valve zero point is automatically

adjusted.

Do not press any buttons during this adjustment process as

this might interfere with the automatic adjustment of the initial

setting of the valve zero point and thus result in incorrect flow

control.

How to set: To enter the setting mode, press the MODE

button several times until the required setting is displayed

(e.g., S-01). After 2 s, the value of the selected setting is

displayed and can now be changed, if desired, using the UP

and DOWN buttons. After changing the value, you must press

the MODE button within 5 s in order to save the changed

value – otherwise, the change will not be saved and the

display will return to its basic value.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A

Table 3. Display indications and meanings

Indication

(after 2 s) Meaning Description

Input internal control

in % (S-02 = int) Select type of input internal control using UP / DOWN buttons and

then press MODE button to confirm.

Input internal control

in flow rate (S-02 = int)

Voltage control signal Control with voltage signal

Current control signal Control with current signal

ON / OFF 24 V: open. 0 V: close

Floating input 24 V open if white wire (3) connected;

24 V close if green wire (4) connected

Remote control Not available

PWM 5 sec PWM (0.1…5 sec)

PWM 25 sec PWM (0.1…25 sec)

Internal input

Flow rate set by onboard display and buttons. Push MODE button,

wait until "SET" is replaced by flow rate indication (or flow rate %,

depending upon S-01), set the flow rate using the UP / DOWN

buttons, and then press the MODE button to confirm.

Flow rate on

display

Min. flow rate selection

(default: 0)

Set min. flow rate using the UP / DOWN buttons and then press

the MODE button to confirm.

Flow rate on

display

Max. flow rate selection

(default: model-dependent)

Set max. flow rate using the UP / DOWN buttons and then press

the MODE button to confirm.

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A 6

Continuation of table (Display indications and meanings)

Set flow rate in % Select using the UP / DOWN buttons and then press the MODE

button to confirm.

Display option during operation:

St permits the display of the flow rate value the controller requires.

Fd permits the display of the flow rate value currently given by the

valve (the progressive change of flow rate values is displayed

during valve stem motion).

Set flow rate in "flow rate"

Current flow rate in %

Current flow rate in "flow

rate"

Value on

display

Compensating the max.

pulse

Display is for information purposes, only; it is not possible to alter

any values as long as this display is shown.

Value on

display

% flow rate offset

(default: 0)

Select using the UP / DOWN buttons and then press the MODE

button to confirm.

Power failure mode (not available).

Unit of SI (m3/h) Select using the UP / DOWN buttons and then press the MODE

button to confirm.

Unit of GPM (gal/min)

Linear control curve Select using the UP / DOWN buttons and then press the MODE

button to confirm.

Equal percentage control

curve

Value on

display Modulating range Control range (40).

Value on

display Modulating range Control range (818).

Actuator rotation

speed 1.5 RPM

Select actuator rotation speed using the UP / DOWN buttons and

then press the MODE button to confirm.

Actuator rotation

speed 1 RPM

Actuator rotation

speed automatic

Voltage feedback signal

Select feedback signal type using the UP / DOWN buttons and

then press the MODE button to confirm.

Voltage feedback signal

Current feedback signal

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS

MU1B-0655GE51 R1019A

Setting Parameter S-04: PRESETTING

Table 4. Setting parameter S-04: Presetting

Valve V5004TF

1050

V5004TF

1065

V5004TF

1080

V5004TF

1100

V5004TF

1125

V5004TF

1150

V5004TF

1200LF

V5004TF

1200HF

V5004TF

1250LF

V5004TF

1250HF

Max. pre-

setting flow

rate (m3/h)

20 30 30 55 90 150 200 300 300 500

Min. pre-

setting flow

rate (m3/h)

2 3 3 5.5 9 15 20 30 30 50

The presetting flow rate of valve V5004TF can be set through parameter S-04 of the M5004 actuator: The parameter should be

set to a value between the valve's max. and the min. presetting flow rates. S-03 should be left at 0.

RATIO OF VALUE OF FLOW ACCORDING TO FLOW CURVE

Table 5. Ratio of value of flow according to flow curve

POSITION of VALVE LIFT (unit: %) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

LINEAR CURVE (unit: %) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

EQUAL PERCENT CURVE (unit: %) 0 2 3 4 4 5 6 8 10 12 14 17 21 25 31 38 46 56 68 82 100

100

10 20 30 40 50 60 70 80 90 100

LINEAR CURVE

EQUAL % CURVE

Fig. 6. Linear curve vs. equal-percent curve

OLTAGE

FLOW

(cu. m/h)

10V

81840

= 0

0 - 10

E.g.: DN50,

max. flow =

20 m3/h

= 20

= 18

Fig. 7. Example settings

V5004TF ACTUATOR – INSTALLATION INSTRUCTIONS



Manufactured for and on behalf of the Connected Building Division of Honeywell Products and Solutions SARL, Z.A. La Pièce, 16, 1180 Rolle, Switzerland by its Authorized Representative:

Home and Building Technologies

Honeywell GmbH

Böblinger Strasse 17

71101 Schönaich, Germany

Phone +49 (0) 7031 637 01

Fax +49 (0) 7031 637 740

http://ecc.emea.honeywell.com

MU1B-0655GE51 R1019A Subject to change without notice

Approvals

• CE

Technical Data

Table 6. Technical data M5004 – 24V electromotive

actuator

Operating temperature

Ambient temp. range -20…+60 °C (non-condensing)

Storage temp. range -20…+80 °C (non-condensing)

Specifications

Weight 0.975 kg

Power supply 24 VAC/DC, 50/60 Hz

Power consumption 5 W, 2.5 W stand-by

Connecting cable length: 0.25 m

Connection to valve 8 mm square. Easy-fitting gear.

Operating life 50,000 cycles

Control signal

0(2)…10 V 250 kΩ burden

0(4)…20 mA 500 Ω burden

ON/OFF 24 VAC/DC, 30 mA AC, 6 mA DC

3-point floating 24 VAC/DC, 30 mA AC, 6 mA DC

PWM 24 VAC/DC, 30 mA AC, 6 mA DC

Nominal torque 10 Nm max., self-limited at 7 Nm

Current consumption 80 mA, load max. 380 mA

Feedback 0(4)…20 mA and 0(2)…10 V

Manual override Through release button and 6 mm

Allen key

Prot. class / IP rating II / IP54

Motor Brushless DC motor

Running speed Selectable: 1 RPM or 1.5 RPM

Dimensions

160

84 67

142

Fig. 8. M5004, dimensions (in mm)

® U.S. Registered Trademark

V5004TF

STELLANTRIEB FÜR KOMBI-QM DRUCKAUSGLEICHSVENTILE

INSTALLATIONSANWEISUNG

ALLGEMEINES

Elektromotorische Stellantreibe der Reihe M5004-24V werden

mit vielen Arten von Steuerungssystemen für HVAC-

Anwendungen verwendet. Es stehen vielfältige An-

steuerungsmöglichkeiten zur Verfügung wie AUF/ZU, 3-

Punkt, proportional gesteuert durch ein Thermostat oder eine

BMS-Ansteuerung mit analogen Signalen.

Wenn der Differenzdruck höher als der Mindestdifferenzdruck

ist, hält das V5004TF-Ventil den Volumenstrom konstant auf

dem eingestellten Wert, unabhängig von Druck-

schwankungen.

Vor dem Ventil ist in der Versorgungsleitung ein Schmutz-

fänger vorzusehen, und es muß immer sichergestellt werden,

daß die Wasserqualität dem VDI 2035 Standard entspricht

(Fe < 0,5 mg/kg und Cu < 0,1 mg/kg).

Darüber hinaus sollte der Maximalwert für Eisenoxid im

Wasser, das durch das Regelventil strömt, 25 mg/kg (25

ppm) nicht überschreiten.

Um die ordnungsgemäße Reinigung der Hauptleitungen zu

gewährleisten, muß ein Bypass verwendet werden. Auf diese

Weise wird verhindert, daß Ablagerungen das Ventil

beschädigen.

Honeywell lehnt jegliche Haftung für die unsachgemäße oder

fehlerhafte Nutzung dieses Produktes ab.

MERKMALE

• Betriebsbereiter Stellantrieb

• Proportionale Steuerung

• Analoge (Spannung und Strom), 3-Punkt- und AUF/ZU-

Stellsignaleingang

• Positionsrückmeldung

• 4-stelliges Display

• 3 Tasten zur Parametereinstellung

• Positionssteuerungsmethode zum Einstellen des

Durchflusses

INSTALLATIONSANWEISUNG

1. Montieren Sie das Ventil mit dem Pfeil in

Durchflußrichtung

VORSICHT

Durch eine falsche Montage können das System und

das Ventil selbst beschädigt werden.

Wenn eine Volumenstromumkehr möglich ist, sollte ein Rück-

schlagventil montiert werden.

2. Richtige Orientierung des Ventils beachten!

Der Schaft muß oberhalb des Horizontalen stehen.

3. Mechanische Belastung vermeiden!

Das Ventil darf während der Montage keiner übermäßigen

mechanischen Belastung ausgesetzt werden! Der Stellantrieb

darf insbesondere keinem Drehmoment während der

Montage ausgesetzt werden.

4. Betriebssteuerung

Um sicherzustellen, daß sich das Ventil im Arbeitsbereich

befindet, müssen Sie den Differenzdruck am Ventil messen.

Solange der Differenzdruck höher als der Mindestdruck ist,

hält das Ventil den Volumenstrom konstant auf dem Sollwert.

4a. Manuelle Übersteuerung M5004

Falls das Ventil von Hand geöffnet werden muß, gehen Sie

folgendermaßen vor:

1. Motor von der Spannungsversorgung nehmen.

V5004TF STELLANTRIEB – INSTALLATIONSANWEISUNG

MU1B-0655GE51 R1019A 10

2. Öffnen Sie den Gummideckel auf der Oberseite

des Stallantriebs und stecken Sie den

6-mm-Inbussschlüssel ein.

3. Drehen Sie den Schlüssel und halten Sie dabei den

entsicherten Knopf unter dem Stellantrieb gedrückt.

1 2

Abb. 1. Manuelle Übersteuerung M5004

4b. Ventil-Stellantrieb-Baugruppe

Abb. 2. Ventil-Stellantrieb-Baugruppe

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