Honeywell R8184M User manual

D.T. Form Number 69-0613

11-90 © Honeywell Inc. 1990

R8184M PROTECTORELAY

OIL BURNER CONTROL

APPLICATION

The R8184M Protectorelay control provides automatic,

nonrecycling control of combination oil burner heating and

cooling systems when used with a C554A Cadmium Sulfide

(cad cell) Flame Detector and low voltage thermostat. It

includes a 40 VA transformer to power a cooling contactor

and fan relay during the cooling operation.

ELECTRICAL RATINGS:

Load Relay Contact Ratings:

Full Load: 7.4A

Locked Rotor: 44.4A

Transformer:

Primary Voltage: 120V, 60 Hz.

Secondary Voltage: 26.5V, 60 Hz.

Ignition Rating: 360 VA in addition to the load relay contact

rating.

Power Consumption:

Start: 9.0A

Running: 5.5A

INSTALLATION

WHEN INSTALLING THIS PRODUCT…

1. Read these instructions carefully. Failure to follow them

could damage the product or cause a hazardous condition.

2. Check the ratings given in these instructions and on the

product to ensure the product is suitable for your application.

3. Ensure the installer is a trained, experienced service

technician.

4. After completing installation, use these instructions to

check product operation.

Fig. 1—Wiring diagram of R8184M.

CHOOSE LOCATION

•Mount the R8184M on a 4 x 4 inch junction box, directly

on the burner housing, or inside the appliance cabinet.

•In replacement applications, mount the R8184M in the

same location as the old control.

•Make all line voltage connections in a wiring enclosure

such as a junction box or the appliance wiring compart-

ment.

•Ensure operating temperatures at the selected loca-

tion are between -40°F and 130°F [-40°C and 54°C].

MAKE WIRING CONNECTIONS AND MOUNT R8184M

1. Ensure all wiring complies with local codes and ordi-

nances.

2. Make line voltage connections as shown in Fig. 1.

•Splice leads with solderless connectors.

•Do not exceed load ratings shown on device label.

•Leave enough slack in the wires to permit easy

access into the junction box.

3. Mount the R8184M to the junction box. Refer to Fig. 2.

4. Connect the C554A Cadmium Sulfide Cell (ordered

separately) leadwires to the F-F terminals on the terminal

strip.

5. Connect all remaining low voltage wiring connections

as shown in Fig. 1.

NOTE: Y and G terminals are provided to simplify connec-

tions of cooling equipment; they are not connected to the

internal circuitry of the R8184M.

M1559

1 USED FOR 4 AMP THERMOSTAT ONLY.

CAD

CELL

RW Y

THERMOSTAT

GFAN RELAY

COOLING

CONTACTOR

WCRY

(T)(T)

R8184M PROTECTORELAY

CONTROL

SAFETY

SWITCH

HEATER

1K1 BLUE

RED

BROWN

TRIAC

BILATERAL

SWITCH

CAPACITOR

LOCKOUT

INDICATOR

LIGHT

1K2

BLACK

WHITE

ORANGE

BLACK

JUNCTION

BOX

IGNITION

OIL VALVE

BURNER

LIMIT L1

(HOT)

CHECKOUT

START SYSTEM

WARNING

FIRE OR EXPLOSION HAZARD

CAN CAUSE PROPERTY DAMAGE, SEVERE

INJURY, OR DEATH

Ensure the combustion chamber is free of oil or oil

vapor before starting the system.

1. Open the hand valve in the oil supply line.

2. Ensurethesystemispowered.Checkthecircuitbreaker

or fuse and close the system switch, if provided.

3. Push in and release the red reset button.

NOTE: If the safety switch has just locked out, the safety

switch may need a minute to cool down before it can be

reset.

4. Set thermostat to call for heat.

5. Oil burner should light and operate until the call for heat

ends.

CHECK SAFETY FEATURES

Simulate flame failure:

1. Followthestartingprocedure to turn onthemainburner.

2. Close the hand valve in the oil supply line.

3. Safety switch should lock out in approximately 45

seconds. The indicator light should light. Ignition and motor

should stop and oil valve should close.

4. Restart system.

Simulate ignition failure:

1. Follow the starting procedure to turn on the burner, but

do not open the oil supply hand valve.

2. The safety switch should lock out in approximately 45

seconds. Indicator light should light. Ignition and motor

should stop and oil valve should close.

3. Restart system.

Simulate power failure:

1. Turn on the main burner.

2. Disconnect the power supply. Main burner will shut off.

3. Reconnect the power supply. Main burner will turn on.

Using the safety switch manual trip lever:

To trip the safety switch, move the trip lever down until the

red reset button pops out and the indicator light comes on.

Themainburner will notoperateuntilthesafetyswitch is reset

by pushing in the red reset button. Refer to Fig. 3.

Fig. 2—Mount the R8184M after making line voltage

connections.

SERVICE

The R8184M is set at the factory and requires no adjust-

ment or periodic maintenance. The R8184M contains no

field-serviceable parts. Do not disassemble the R8184M.

Replace the entire control if operation is not as described.

Fig. 3—Tripping the safety switch.

FF R(T) W(T)

PUSH LEVER DOWN TO

TRIP SAFETY SWITCH

WHEN SAFETY SWITCH TRIPS

- RESET BUTTON POPS OUT

- INDICATOR LIGHT COMES ON

M1563

Automation and Control Solutions

Honeywell International Inc. Honeywell Limited—Honeywell Limitée

1985 Douglas Drive North 35 Dynamic Drive

Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9

M18980

STRIP WIRES 3/8 INCH (10 MM). INSERT FROM SIDE, ABOVE OR BELOW.

LOW VOLTAGE TERMINAL STRIP

BUTTON

PLUG

RESET

(SAFETY)

BUTTON

MOUNTING SCREW HOLE

4 X 4 JUNCTION BOX

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