Honeywell HON 530-E-WG Guide

Volume Control Valve HON 530-E-WG 530-E-WG.24

Serving the Gas Industry

Worldwide

OPERATING AND MAINTENANCE INSTRUCTIONS/

SPARE PARTS EDITION 01/2017

4, 5

6, 7

8, 9

10, 11

Contents

1. General information

1.1 Safety information

2. Speciﬁc maintenance instructions

2.1 Dismantling and replacing sealing rings

2.2 Checking components, assembly

2.3 Tightening torques

3. Spare parts

3.1 Spare parts drawing

3.2.1 Spare parts lists DN 200/200 to DN 250/300

3.2.2 Spare parts lists DN 250/300 to DN 400/400

4. Parts for maintenance purposes

2.4 Lubricants

Page

530.24 p.02

530.24 p.03

1. General information

All persons involved with the assembly, operation and/ or maintenance of volume control valve HON 530

must read and understand all of the following documents:

–Technical product information 530-E-WG – this Honeywell document contains the technical data and dimensions of the

equipment as well as instructions concerning construction and mode of operation.

–General operating manual for gas pressure regulators and safety devices – this Honeywell document contains

information on assembly and operation as well as general information on troubleshooting.

–Operating and maintenance instructions, spare parts 530.24 – this Honeywell document contains more details

concerning installation and operation of volume control valve HON 530. Furthermore it contains the maintenance

instructions and spare parts drawings and lists of the SSV actuator.

There are national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance.

Be sure to comply. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491 and G 495.)

Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas.

There are no general rules or recommendations for intervals. For Germany, we recommend to consider maintenance

intervals as stated in DVGW work sheet G 495 in a ﬁrst instance. However, in the mid-term, intervals must be adapted

to the requirements of each speciﬁc equipment.

During maintenance, components must be cleaned and then checked thoroughly. This is necessary even if there

have not been any unusual observations during operation and/or functional testing. Checks must focus, in particular,

on diaphragms and seals and all movable parts and their respective bearings. Any and all defective parts must be

replaced with new ones. The same applies to O rings removed during disassembly.

Do not use any spare/wear parts and/ or oils & lubricants not speciﬁcally recommended in the Honeywell operating and

maintenance instructions for spare parts. In the event spare/wear parts and /or lubricants & oils other than those

speciﬁcally recommended are used, Honeywell shall not be held liable for any defects an or consecutive damages

attributable to such use of illegal parts, lubricants, oils etc.

Item numbers mentioned in the speciﬁc operating and maintenance instructions correspond with the numbers in the

spare parts lists and drawings.

Some parts in the lists and drawings are marked with a letter “W ”. We recommend to always have a reserve of those

parts in stock for maintenance purposes.

Those spare parts are put together in another separate list at the end of the spare parts list.

1.1 Safety information

In this manual, safety information is highlighted by means of the following signal words and eye catchers:

Danger of damage to property

and/or the environment

Important additional information

Eye catcher used for:

Danger to life and limb

Note

Caution

Danger

2. Speciﬁc maintenance instructions

Under normal circumstances, maintenance jobs may be limited to the sealing elements of the drive shaft and

2.1 Dismantling and replacing sealing rings

•Use the electric drive to move the valve sleeve to the

“UP”

position. (Limit switch

“UP”

•Remove screws/bolts (37) to dismount the rotary drive + cover (5).

Mark the position of the drive shaft (3) with a view to the ﬁnal control element (16) and in

relation to the feather key (2) and position of plate (53). (Important during re-assembly.)

Note

•Loosen the cylinder screw in adjusting nut (4) and remove the nut.

•Remove the cylinder screws (7).

•Remove the plate (52) from housing (16) by screwing in two 2 M10 eye bolts.

•After you removed the cylinder screws (56), pull bush (58) out of plate (53).

•Replace the sealing ring (54). Consider the proper mounting position when ﬁtting: The coil spring must point in the

direction of the pressure side.

•Dismantle the device from the system and place it on its inlet ﬂange. Remove the cylinder screws (29) and pull out

the outlet device (34) towards the top.

•Discard the O rings (28+45) and put in new ones.

•Loosen the M4 clamping bolts in adjusting nut (41) and remove the nut. Remove the valve sleeve (40).

Use two M8 eye bolts to pull it out of the device.

•Loosen screws/bolts (47) and remove ring segment (32). Discard seal elements (43+44) and place new ones.

•Remove release sleeve (38). Use two M6 eye bolts to pull it out of the device. Discard the O ring (64),

compensating ring (62), guide ring (61) and sealing ring (63) cpl. with support ring (60). Use new ones.

Clean the grease chamber (48) and ﬁll with new lubricant (48).

Note

•Loosen the cylinder screws (25) in bush2 (26), and pull out bush2. Remove and clean the feather key (24).

•Screw out the cylinder screws (20) and pull out bush1 (22). Remove the spindle (23).

2.2 Checking components, assembly

Clean ALL the components. Find and grease all components mentioned in lubricant table 2.4 before you put

them back in. Grease ALL screws+ bolts before you put them back in. Consult table 2.5 for tightening

torques

Check the thread and feather key groove of spindle (23): Worn?

– The spindle must screw easily into the rotary drive.

– Lubricate the spindle (23), internal thread of the rotary drive (15), feather key (24)

and key-feather groove generously.

• Insert spindle (23) into rotary drive (15). Screw down bush1 (22) onto rotary drive. Place feather key (24)

into the groove on spindle (23). Place bush2 (26) on top. Use the cylinder screws (25) and safety washers (27)

to tighten everything.

530.24 p.04

Turn drive shaft (3) to move the spindle (23) up and/or down all the way to the mark.

The marks on the axle (3) and plate (53) must match.

Caution

Note

•

7 10 13 18 20 25 29 35 37 41 47 56

200/200

200/250 (VS200)

200/300 (VS200)

250/250 (VS200) 190 20 12 20 30 10 350 45 45 35 5 4

250/300 (VS200)

250/400 (VS200)

300/300 (VS200)

300/300 510

400/400 1100

•

350 80 40 40 40 8 45 45 50 8 4

Gefahr

Pull the special washer (31) over the spindle (23).

Place the compensating ring (62) in the pit of the main valve body (16) provided for that purpose.

into the groove of the release sleeve (38). (Don’t forget to clean the groove.) Fill the grease chamber (48)

with lubricant.

segment (32) to the grid plate.

Before you mount them: pull the grid plate (38) over the valve sleeve (40).

Use eye bolts to insert the valve sleeve (40) and grid plate to the ﬁnal control element (16).

Use the special washer (33) and adjusting nut (41) t ﬁx the valve sleeve to the spindle (23). Tighten well.

Tighten the M4 clamping bolts to ﬁx the adjusting nut (41).

Put the device right side up again. Clean, grease and replace the lower axial bearing.

Risk of accidents. Secure the grid plate against slipping.

Danger

Be sure to mount the shaft washer (49) and housing washer (51) the right way.

Note

Place the plate (52) and ﬁx to housing (16).

Now, mount the upper axial bearing. Be sure to mount the shaft washer (49) and housing washer (51)

the right way.

Tighten the adjusting nut (4) LIGHTLY and ﬁx with a cylinder screw.

Set the electric drive to end bearing position “UP”, place cover (5) and mount onto the drive shaft (3).

(Don’t forget to grease the shaft.)

With this procedure, it will not be necessary to adjust the limit switches of the electric drive.

2.4 Lubricants

2.3 Tightening torques MA

Tightening torques MAin Nm

DN .onmeti–stlob&swercS

Components Lubricants HON part no.

Spindle (23)

Feather key (24) (Grease well!) Silicone grease 27052

Valve sleeve (40), grease chambers (48),

thrust bearings (49–51)

Seal elements (Grease lightly!) and

all the fastening screws Silicone grease 27081

530-24 p.05

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 36 37 38 39 40 41 42

3.1 Spare parts drawing HON 530-E-WG

V (rotated

30 degrees)

530.24 p.06

52, 53

see page 07

W 8

43 W

44 W

45 W

W 48

52/53

54 W

55 W

59 W

W W W

60 48 61

62 63 64

W W W

Details

Detail “U”

Detail “V”

Detail rotated 30 degrees

Detail “Y”

Detail “Z”

Detail rotated 30 degrees

530.24 p. 07

1 Rotary drive on demand

2 Feather key 1 St 26241 26241 26241 26241 26241

3 Shaft 1 St 10030660 10030660 10030660 10030660 10030660

4 Adjusting nut 1 St 21195 21195 21195 21195 21195

5 Cap 1 LM 10030638 10030638 10030638 10030638 10030638

6 Lock washer 16 FSt 14116 14116 14116 14116 14116

7 Cheese head screw 16 St 10555 10555 10555 10555 10555

8 O ring 1 W KG 100655 100655 100655 100655 100655

9 Lock washer 6 FSt 14112 14112 14112 14112 14112

10 Cheese head screw 6 St 10098 10098 10098 10098 10098

11 Lock washer 4 FSt 14111 14111 14111 14111 14111

12 Louvre 1 St 10030643

13 Cheese head screw 4 St 10587 10587 10587 10587 10587

14 Feather key 1 St 100684 100684 100684 100684 100684

15 Rotary drive 1 St 100689 100689 100689 100689 100689

16 Main valve body 1, at option:

16 Main valve body 1 PN 40 1 St 10030623

16 Main valve body 1 ANSI 600 RF 1 St 10030632 10030632 10030632 10030674 10030674

17 Base plate 1 10030840 10030840 10030840 10030840 10030840

18 Countersunk screw 4 St 100713 100713 100713 100713 100713

20 Cheese head screw 4 St 10098 10098 10098 10098 10098

21 Lock washer 4 FSt 14112 14112 14112 14112 14112

1 GS 10030837 10030837 10030837 10030837 10030837

23 Spindle 1 AlBz 10030648 10030648 10030648 10030648 10030648

24 Feather key 1 St 100693 100693 100693 100693 100693

25 Cheese head screw 4 St 10591 10591 10591 10591 10591

1 St 10030641 10030641 10030641 10030641 10030641

27 Lock washer 4 FSt 14111 14111 14111 14111 14111

28 O ring 1 W KG 100694 100694 100694 100694 100694

29 Cheese head screw 28 St 100400 100400 100400 100400 100400

30 Lock washer 28 FSt 14124 14124 14124 14124 14124

31 Special washer 1 St 10030647 10030647 10030647 10030647 10030647

32 Ring segment 1 St 10030645 10030645 10030645 10030645 10030645

33 Special washer 2 St 101316 101316 101316 101316 101316

metI

no. Denomination

Num-

Material

DN 200/200DN 200/250 DN 200/300 DN 250/250 DN 250/300

ber VS 200 VS 200 VS 200 VS 200

Part no.

W Parts should be held in stock for maintenance purposes.

530.24 p.08

German abbreviations stand for the following materials:

St ... steel LM ... light metal /alloy GMs ... cast brass

NSt ... stainless steel Ms ... brass GZn ... cast zinc

FSt ... spring steel GS ... cast steel AlBz ... aluminium bronze

NFSt ... stainless spring steel GGG ... spheroidal graphite cast iron K ... synthetic materials

Bz ... bronze GBz ... cast bronze KG ... gummous synthetic materials

Cu ... copper GLM ... cast light metal SSt ... foamed materials

3.2.1 Spare parts list HON 530-E-WG

DN 200/200 through DN 250/300

metI

no. Denomination

Num-

Material

DN 200/200 DN 200/250 DN 200/300 DN 250/250 DN 250/300

ber

VS 200 VS 200 VS 200 VS 200

Part no.

34 Main valve body 2, at option:

34 Main valve body 2 PN 40 1 St 10030646

34 Main valve body 2 ANSI 600 RF 1 St 10030635 10030675 10030679 10030675 10030679

35 Cheese head screw 4 St 10400 10400 10400 10400 10400

36 Lock washer 12 FSt 14113 14113 14113 14113 14113

37 Cheese head screw 8 St 10400 10400 10400 10400 10400

38 Grid plate 1 LM 10030652 10030652 10030652 10030652 10030652

39 Eye bolt 1 St 10021 10021 10021 10021 10021

40 Valve sleeve 1 GS 10030843 10030843 10030843 10030843 10030843

41 Adjusting nut 1 St 100690 100690 100690 100690 100690

42 Eye bolt 2 St 10590 10590 10590 10590 10590

43 Glyd ring 1 W KG 100658 100658 100658 100658 100658

44 O ring 1 W KG 100659 100659 100659 100659 100659

45 O ring 1 W KG 20618 20618 20618 20618 20618

46 Guide screw 6 St/K 10024447 10024447 10024447 10024447 10024447

47 Cheese head screw 6 St 10596 10596 10596 10596 10596

48 Lubricant W 27052 27052 27052 27052 27052

49 Housing washer 2 St 21219 21219 21219 21219 21219

50 Axial bearing 2 St 21196 21196 21196 21196 21196

51 Shaft washer 2 St 21197 21197 21197 21197 21197

Plate, pre-assembled, consisting of:

1 St 10030681 10030681 10030681 10030681 10030681

53 Plate 1 St 10030644 10030644 10030644 10030644 10030644

54 Shaft seal 1 W KG 21297 21297 21297 21297 21297

55 O ring 1 W KG 21299 21299 21299 21299 21299

56 Cheese head screw 2 St 10497 10497 10497 10497 10497

57 Washer 2 St 10024854 10024854 10024854 10024854 10024854

58 Insert sealing ring 1 St 18356757 18356757 18356757 18356757 18356757

59 Sliding ring 2 W K 21194 21194 21194 21194 21194

60 Support ring 2 W K 100656 100656 100656 100656 100656

61 Guide ring 1 W K 21364 21364 21364 21364 21364

62 Compensating ring 1 W LM 10030662 10030662 10030662 10030662 10030662

63 O ring 1 W KG 100655 100655 100655 100655 100655

64 O ring 1 W KG 20545 20545 20545 20545 20545

530.24 p.09

1 Rotary drive dnamedno

2 Feather key 1 St 26241 26241 26241 26241

3 Shaft 1 St 10030660 10030660 10030784 10030620

4 Adjusting nut 1 St 21195 21195 21195 21195

5 Cap 1 LM 10030638 10030638 10030627 10030627

6 Lock washer 16 FSt 14116 14116

6 Lock washer 20 FSt 14124 14124

7 Cheese head screw 16 St 10555 10555

7 Cheese head screw 20 St 100683 100683

8 O ring 1 W KG 100655 100655 21387 21387

9 Lock washer 6 FSt 14112 14112

9 Lock washer 8 FSt 14114 14114

10 Cheese head screw 6 St 10098 10098

10 Cheese head screw 8 St 10373 10373

11 Lock washer 4 FSt 14111 14111 14112 14112

12 Louvre 1 St 10030778 10030621

13 Cheese head screw 4 St 10587 10587 10379 10379

14 Feather key 1 St 100684 100684 100684 100684

15 Rotary drive 1 St 100689 100689 100680 100680

16 Main valve body 1 ANSI 600 RF 1 St 10030674 10030678 10030781 10030613

17 Base plate 1 GGG 10030840 10030840 10030787 10030844

18 Countersunk screw 4 St 100713 100713

18 Cheese head screw 4 St 10400 10400

19 Lock washer 4 FSt 14113 14113

20 Cheese head screw 4 St 10098 10098 10450 10450

21 Lock washer 4 FSt 14112 14112 14113 14113

1 GGG 10030837 10030837 10030818 10030845

23 Spindle 1 AlBz 10030648 10030648 10030770 10030628

24 Feather key 1 St 100693 100693 100685 100685

25 Cheese head screw 4 St 10591 10591 10551 10551

1 St 10030641 10030641 10030772 10030616

27 Lock washer 4 FSt 14111 14111 14112 14112

28 O ring 1 W KG 100649 100694 100840 100676

29 Cheese head screw 28 St 100400 100400

29 Cheese head screw 46 St 10621

29 Cheese head screw 42 St 100703

30 Lock washer 28 FSt 14124 14124

30 Lock washer 46 FSt 14129

30 Lock washer 42 FSt 14140

3.2.2 Spare parts list HON 530-E-WG

DN 250/400 through DN 400/400

metI

no. Denomination

Num-

W Material DN 250/400 DN 300/300 DN 300/300 DN 400/400

ber VS 200 VS 200

Part no.

530.24 p.10

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