Honeywell CIPer 30 User manual

® U.S. Registered Trademark

31-00319-02

CIPerTM Model 30 Expansion IO Modules

INSTALLATION INSTRUCTIONS

Introduction

The CIPer Model 30 Expansion IO (EXPIO) are part of the CIPer family. The CIPer Model 30 programming model

allows user to connect extra input and output connections along with the on-board IO connections. The I/O points

which user can add externally as an expansion to existing on-board points are called as expansion I/O points.

The CIPer Model 30 Expansion IO (EXPIO) modules are available in two models as described in the table below:

Devices

UIO

WEB-O9056H

WEB-O3022H

Each device is programmable because the user chooses which function blocks to use and how to connect them. It

is configurable because each function block has user- defined behavior.

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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Specifications

Electrical

Voltage rating

20-30 VAC, 50/60Hz

Power consumption

100 VA for CIPer 30 EXPIO device and all connected loads.

Note:

Power consumption is based on the sum of the VA rating for each

controller and should not exceed 100VA. If additional modules are

required, then they must be powered from a separate transformer.

WEB-O9056H:

−With all binary output loads connected - 207VA

−Without any binary output loads connected –35VA

WEB-O3022H:

−With all binary output loads connected - 87VA

−Without any binary output loads connected –15VA

Digital Output voltage rating

20 to 30 VAC @ 50/60 Hz

Digital Output type/ rating

Solid-State Relay, 1.5A

Continuous, 3.5A inrush for 100 ms

Environmental

Ambient temperature

-4 to 131F (-20 to 55C)

Storage temperature

-4 to 150F (-20 to 65C)

Humidity

5% to 95% non-condensing

Differential pressure sensor

range (VAV model)

0-2” WC (0 to 374 Pa), 32 to 122F (0 to 55C)

Purpose of Control

Operating Control, Open Energy Management Equipment

Pulse Inputs

100Hz max, minimum duty cycle: 5 ms ON / 5 ms OFF.

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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Dimension Drawings

WEB-O3022H

WEB-O9056H

Installation

WARNING

•Install all equipment in accordance with the National Electric Code and in a manner acceptable to

the local authority having jurisdiction. Read these instructions and the CIPer 30 Expansion IO

Modules (EXPIO) Installation Instructions (31-00319) carefully before installing equipment. Fail-

ure to follow all instructions may result in equipment damage or a hazardous condition.

•The CIPer 30 EXPIO module is susceptible to electrostatic discharge (ESD). Use appropriate ESD

grounding techniques while handling the product. When possible, always handle the product by its

non-electrical components. Review the power, input, and output specifications before installing the

controller.

The CIPer 30 EXPIO must be mounted in a position that allows clearance for wiring, servicing, removal, connection

of the terminal blocks and access to the IP address and DIP switches. Both the CIPer 30 EXPIO (WEB-O9056H and

WEB-O3022H) can be connected directly or remotely with CIPer Model 30 controller (WEB-C3036EPUBNH and

WEB-C3036EPVBNH).

Power Guidelines

•For multiple devices operating from a single transformer, the same side of the transformer secondary must

be connected to the same power input terminal in each device.

•The earth ground terminal must be connected to a verified earth ground and keep the earth ground con-

nection wire run as short as possible.

•Each configuration may not necessarily limit to three devices, but the total power draw, including accesso-

ries, cannot exceed 100 VA when powered by the same transformer. In case it exceeds 100VA, use separate

transformer to power up the modules.

•Do not connect earth ground to the device’s digital or analog ground terminals.

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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•In case all binary loads connected to the CIPer Model 30 controller and CIPer 30 EXPIO device, then con-

troller must use separate transformers for powering controller and additional transformer for powering EX-

PIO device.

•Use heavier gauge wire for the power run. 14 AWG (2.0 sq mm) wire is the recommended wire size for 24

VAC wiring.

•Locate the transformer closer to the device. This reduces the length of the wire run, and the line-loss.

Transformer VA load for module power only (without any binary output loads connected)

a) WEB-C3036EPUBNH = 50VA

b) WEB-C3036EPVBNH = 50VA

c) WEB-O9056H = 35VA

d) WEB-O3022H = 15VA

DIN Rail Mounting

The CIPer 30 EXPIO mounts on a standard DIN rail in one of two ways:

oVertically, with the connections on the right and left sides of the unit.

oHorizontally, with the connections on the top and bottom of the unit.

The CIPer 30 EXPIO has a locking clip, similarly like CIPer Model 30 controller. Mounting on DIN rail ensures accu-

rate alignment between all modules and controller. The CIPer 30 EXPIO can also be screw-mounted using the four

mounting tabs, accessible under the covers. These mounting tabs can be broken off if user needed to save space

when DIN rail mounting.

WARNING

•All the terminals and power connections should be wired before mounting to a panel or DIN rail.

•Make sure the CIPer Model 30 controller is not connected to power supply while mounting CIPer 30

EXPIO device.

To mount the CIPer 30 EXPIO on a DIN rail

1. Hold the EXPIO with its top tilted in towards the DIN rail, hook the two top tabs on the back of the EXPIO

onto the top of the DIN rail. Ensure EXPIO serial expansion plug is facing toward the Controller serial ex-

pansion socket.

2. Push down the EXPIO and latching all the tabs of the EXPIO onto the DIN rail.

3. Move EXPIO along the DIN rail toward the CIPer Model 30 Controller, ensure both the raised alignment tabs

of CIPer Model 30 Controller align to the depression of the EXPIO, and latch them together.

4. Properly ground the panel, then terminate grounded components of power, communications, and I/O wir-

ing.

To remove the CIPer 30 EXPIO from the DIN rail

1. Push straight down from the top to release the bottom tabs.

2. Rotate the bottom of the EXPIO out towards you and pull the EXPIO up and away from the DIN rail to release

the bottom latching tabs.

IMPORTANT

Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the

controller, or in areas where escaping gas or other explosive vapors are present.

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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Figure 1: Stacked power wiring connection for CIPer Model 30 Controllers and EXPIO

Remotely Mounting

Figure 2: Remotely power wiring connection for CIPer Model 30 Controllers and EXPIO

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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NOTE

•The cable length is up to 40 meters max unterminated total length within the same

building’s earth ground plane.

•When you change the HOA switch to Off, Auto, and Hand mode in the physical device,

there is a delay of one second. This is to avoid the switch mode to change when it is

mistakenly changed. So, if you want to see the switch mode to change, you need to keep

the switch in the required mode at least for one second, otherwise the device ignores the

change made by switch.

Hand Off Auto (HOA) Switch

HOA switches (physical) are provided for each output—Analog and Binary. HOA switches present on the both

CIPer Model 30 controller and EXPIO devices. You can configure the HOA modes via physical switches present

on the controller and Expansion I/O devices. The H-O-A switch overrides all the software commands when set

to HAND or OFF.

Digital Outputs (DOs)

•If you configure the HOA switches to Off Mode, the Physical Digital Output is disabled irrespective of

the Control program logic output.

•If you configure the HOA switches to Auto Mode, the Physical Output responses as per the value pro-

vided by the Control program logic output.

•If you configure the HOA switches to Hand Mode, the Physical Output is enabled irrespective of the

Control program logic output.

Analog Outputs (AOs)

•When the H-O-A switch is in HAND position, the H-O-A trimpot drives the output from 0–100% (0–20

mA or 0–10 VDC as appropriate) and it ignores the Control program logic output.

•When the switch is in OFF position, the output is at 0%. The trimpot value covers the full range of the

output regardless of the Control program logic output.

•If you configure the HOA switches to Auto Mode, the Physical Output responses as per the value pro-

vided by the Control program logic output.

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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Expansion IO Serial Bus

CIPer 30 expansion IO uses dedicated RS-485 2-wire non-isolated serial bus to communicate with CIPer 30

Controller.

Terminal Blocks

The CIPer 30 Expansion IO uses removable terminal blocks to simplify field wiring of power and cabling. If desired,

you can remove the terminal blocks from the unit, terminate cable, and reset the block when you finish.

To terminate cable:

1. Strip a wire jacket from the end of the cable.

2. Use a small screwdriver to turn the adjustment screw fully counter-clockwise. The clamps in the wire slot

separate as you turn the screw.

3. When the clamps in the wire slot are fully open, insert the stripped end of the cable (the insulation end must

be flush with the terminal block). Be sure to insert all cable strands into the wire slot.

4. Hold the cable in place and turn the adjustment screw clockwise to tighten it until the clamps in the wire

slot secure the cable. Tug gently on the cable to ensure that it’s securely terminated

5. Both Expansion I/O modules WEB-O3022H and WEB-O9056H can be connected directly to the WEB-

C3036EPVBNH controller as shown in Fig. 2.

Figure 3: Stacked CIPer Model 30 controllers with EXPIO modules

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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Terminal Description

WEB-O3022H

Terminal

Description

1, 3

Universal inputs UI-1 & UI-2

COM terminal for UI-1 & UI-2

Universal inputs UI-3

COM terminal for UI-3

Supplies 20V DC

24V AC output from controller for DO devices

HOT (B) terminal. Supplies power to common side of controller’s DO-2

HOT (A) terminal. Supplies power to common side of controller’s DO-1

DO-1(A)

GND terminal for DO-1(A) & DO-2(B)

DO-2(B)

13, 15

Universal inputs UI-4/AO-1 & UI-5/AO-2

COM terminal for UI-4/AO-1 & UI-5/AO-2

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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WEB-O9056H

Terminal

Description

1, 3

Universal inputs, UI-1 & UI-2

COM terminal for UI-1 & UI-2

4,6

Universal inputs, UI-3 & UI-4

COM terminal for UI-3 & UI-4

Universal input, UI-5

COM terminal for UI-5

Supplies 20V DC

10, 12

Universal inputs, UI-6 & UI-7

COM terminal for UI-6 & UI-7

13, 15

Universal inputs, UI-8 & UI-9

COM terminal for UI-8 & UI-9

Supplies 20V DC

24V AC output from controller for DO devices

HOT (B) terminal. Supplies power to common side of controller’s DO-5 & DO-6

HOT (A) terminal. Supplies power to common side of controller’s DO-1 to DO-4

20, 22,

DO-1(A) & DO-2(A)

GND terminal for DO-1(A) & DO-2(A)

23, 25

DO-3(A) & DO-4(A)

GND terminal for DO-3(A) & DO-4(A)

26, 28

DO-5(B) & DO-6(B)

GND terminal for DO-5(B) & DO-6(B)

CIPerTM MODEL 30 EXPANSION IO MODULES - INSTALLATION INSTRUCTIONS

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29, 31

Universal inputs UI-10/AO-1 & UI-11/AO-2

COM terminal for UI-10/AO-1 & UI-11/AO-2

32, 34

Universal inputs UI-12/AO-3 & UI-13/AO-4

COM terminal for UI-12/AO-3 & UI-13/AO-4

Universal inputs UI-14/AO-5

COM terminal for UI-14/AO-5

Wiring

All wiring must comply with applicable electrical codes and ordinances, or as specified on installation wiring dia-

grams. Device wiring is terminated to the screw terminal blocks located on the top and the bottom of the device.

WARNING

Electrical shock hazard can cause severe injury, death or property damage. Disconnect power

supply before beginning wiring or making wiring connections, to prevent electrical shock or

equipment damage.

The 24 VAC power from an energy limited Class II power source must be provided to the controller and device. To

conform to Class II restrictions (U.S. only), the transformer must not be larger than 100 VA.

IMPORTANT

•Power must be off prior to connecting to or removing connections from the 24 VAC power

(24 VAC/24 VAC COM), earth ground (EGND), and 20 VDC power (20 VDC) terminals.

•Use the heaviest gauge wire available, up to 14 AWG (2.0 sq mm), with a minimum of 18

AWG (1.0 sq mm), for all power and earth ground wiring.

•Screw-type terminal blocks are designed to accept up to one 14 AWG (2.0 sq mm) con-

ductor or up to two 18 AWG (1.0 sq mm) conductors. More than two wires that are 18

AWG (2.0 sq mm) can be connected with a wire nut. Include a pigtail with this wire group

and attach the pigtail to the terminal block.

•If the device is not connected to a good earth ground, the device's internal transient pro-

tection circuitry is compromised and the function of protecting the device from noise

and power line spikes cannot be fulfilled. This could result in a damaged circuit board

and require replacement of the device. Refer to installation diagrams for specific wiring.

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