Honeywell 5704 User manual

System 57

5704 Control System

Operating Instructions

MAN0448_Issue 13_01-2010 5704 Control System

005704-M-5001 A03249

Total Environmental Solutions

Ensure that you read and understand these instructions BEFORE

operating the equipment.

Please pay particular attention to the Safety Warnings.

WARNINGS

The items of equipment covered by this manual are:

1. Notdesignedorcertiedforuseinhazardousareas.

2. Designed for indoor use only.

3. Not to be exposed to rain or moisture.

CAUTIONS

1. Use only approved parts and accessories with the 5704 Control

System.

2. To maintain safety standards, regular maintenance, calibration

andoperationofthe5704ControlSystembyqualiedpersonnel

is essential.

IMPORTANT NOTICES

1. HoneywellAnalytics Limited can take no responsibility for installation

and/or use of its equipment if this is not done in accordance with

the appropriate issue and/or amendment of the manual.

2. The user of this manual should ensure that it is appropriate in all

details to the exact equipment to be installed and/or operated. If

in doubt, the user should contact Honeywell Analytics Limited for

advice.

Honeywell Analytics Limited reserve the right to change or revise

the information supplied in this document without notice and without

obligation to notify any person or organisation of such revision or

change.

If further details are required which do not appear in this manual, contact

Honeywell Analytics Limited or one of their agents.

MAN0448_Issue 13_01-2010 5704 Control System

005704-M-5001 A03249

MANUAL ISSUE STATUS

The following table indicates the issue status of this manual and of the

individual chapters within the manual

ISSUE 13, JANUARY 2010

Section Pages File Issue

Front Pages 1 to 6 MAN0448A 13

Chapter 1 1-1 to 1-8 MAN0448B 13

Chapter 2 2-1 to 2-26 MAN0448C 13

Chapter 3 3-1 to 3-22 MAN0448D 13

Chapter 4 4-1 to 4-58 MAN0448E 13

Chapter 5 5-1 to 5-20 MAN0448G 13

Chapter 6 6-1 to 6-12 MAN0448H 13

Chapter 7 7-1 to 7-16 MAN0448I 13

Chapter 8 8-1 to 8-14 MAN0448J 13

Chapter 9 9-1 to 9-4 MAN0448K 13

Chapter 10 10-1 to 10-6 MAN0448L 13

Since the 'Front Pages' of a manual contain the above manual issue

status table these pages will always carry the overall issue status of

themanual.Theremainingchapterissueswillreectthelatestissueof

those chapters at the time of print of a manual, e.g., Issue A, B, C, etc.,

for chapters of provisional information and 1, 2, 3, etc., for chapters of

conrmedinformation.

HELP US TO HELP YOU

Every effort has been made to ensure the accuracy in the contents

of our documents, however, Honeywell Analytics Limited can assume

no responsibility for any errors or omissions in our documents or their

consequences.

Honeywell Analytics Limited would greatly appreciate being informed

of any errors or omissions that may be found in our documents. To this

end we include the following form for you to photocopy, complete and

return to us so that we may take the appropriate action.

MAN0448_Issue 13_01-2010 5704 Control System

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MAN0448_Issue 13_01-2010 5704 Control System

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MANUAL CONTENTS

Chapter

1. SYSTEM CONCEPT

2. SYSTEM DESCRIPTION

3. CONTROLS AND FACILITIES

4. INSTALLATION INSTRUCTIONS

5. COMMISSIONING AND MAINTENANCE INSTRUCTIONS

6. OPERATING INSTRUCTIONS

7. ENGINEER'S OPERATING INSTRUCTIONS

8. SPECIFICATION

9. ORDERING INFORMATION

10. SPECIAL CONDITIONS FOR SAFE USE ACCORDING TO

EC-TYPE EXAMINATION CERTIFICATE BVS 04 ATEX

G 001 X

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USER NOTES

1-1

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5704 SERIES

CONTROL SYSTEM

CHAPTER 1

SYSTEM CONCEPT

CHAPTER 1 - SYSTEM CONCEPT

1-2

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CONTENTS

Section Page

1. PRINCIPAL FEATURES 1-3

2. CONSTRUCTION 1-4

FIGURES

Figure Page

1. 5704 Control System 1-6

2. 5704 Control System Over View 1-7

CHAPTER 1 - SYSTEM CONCEPT

1-3

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1. PRINCIPAL FEATURES

The 5704 Series Control System is part of the System 57 family and is

designedtomonitoreldmountedindustrialgasdetectors.Theprincipal

features of the system are:

* Provides up to 64 channels of gas detection in a standard 19'' sub-

rack using a 3U card format.

* Provides up to 32 channels of gas detection in a half 19'' sub-rack

using a 3U card format.

* Rackingavailableforbothfrontandrearaccesseldwiring.

* Simpleeldconnectionsforwireupto2.5mm2(14 AWG).

* Four channels per one inch wide card.

* Control cards removable without disturbing other wiring.

* Catalytic bridge or 4 - 20mA input control card versions.

* Alarm change-over relay output options.

* Optional time delayed operation of alarm relays.

* Multi-alarmmodeformaster,zonedandvotedalarms.

* Rising, falling, STEL, LTEL and update alarm outputs.

* Remote inhibit and reset inputs per card.

* Optional 0 - 20mA or 4 - 20mA isolated monitor outputs per

channel.

* Easy to calibrate and operate using a dedicated Engineering

Card.

* EMC compliant.

CHAPTER 1 - SYSTEM CONCEPT

1-4

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2. CONSTRUCTION

Thesystemconsistsofindividual1'' (2.54cm)widecards ttedtoa

rigidcustomrackdesignedtotEurorackcabinets.Tworackwidths

are available:

a. 19 inch with 17 card slots to house up to 16 Four Channel Control

Cards and an Engineering Card.

b. Half 19 inch with nine card slots to house up to eight Four Channel

Control Cards and an Engineering Card.

Each sub-rack contains an Engineering Card and a DC Input Card to

make up the rack system

The system is designed to meet the differing customer wiring

congurationsandtoachievethisthecontrolfunctionsaresplitaway

from the relays and eld wiring connections. Four channels of gas

detection therefore consists of:

a. Four Channel Control Card

Each Four Channel Control Card functions independently and

contains all the necessary electronic circuitry to provide the sensor

drive, alarm detection and gas level display for four channels of gas

detection.

There are two types of Four Channel Control Cards, one for catalytic

inputs and the other for 4 - 20mA inputs.

b. Quad Relay Interface Card

The Quad Relay Interface Card provides the interface connections

betweentheControlCardandtherespectiveeldconnectedgas

sensors. In addition, it provides four alarm outputs via the eld

connections.

c. Relay Interface Assembly

Where additional relay contacts are required, an Expansion Relay

Card is attached to the Quad Relay Interface Card. The new

assembly becomes the Relay Interface Assembly and expands the

alarm relays to 16. This combination occupies two interface card

slots and as a consequence limits the number of control cards that

canbettedtotherack.

CHAPTER 1 - SYSTEM CONCEPT

Table of contents

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