Honeywell 5701 User manual

Sieger System 57

5701 Control System

Operating Instructions

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

5701 CONTROL SYSTEM

OPERATING INSTRUCTIONS

Helping to make a safer world

Ensure that you read and understand these instructions BEFORE

operating the equipment.

Please pay particular attention to the Safety Warnings.

WARNINGS

The items of equipment covered by this manual are:

1. Not designed or certified for use in hazardous areas.

2. Designed for indoor use only.

3. Not to be exposed to rain or moisture.

CAUTIONS

1. Use only approved parts and accessories with the 5701 Control

System.

2. To maintain safety standards, regular maintenance, calibration and

operation of the 5701 Control System by qualified personnel is

essential.

IMPORTANT NOTICES

1. Zellweger Analytics Limited can take no responsibility for installation

and/or use of its equipment if this is not done in accordance with the

appropriate issue and/or amendment of the manual.

2. The user of this manual should ensure that it is appropriate in all

details to the exact equipment to be installed and/or operated. If in

doubt, the user should contact Zellweger Analytics Limited for advice.

Zellweger Analytics Limited reserve the right to change or revise the

information supplied in this document without notice and without obligation

to notify any person or organisation of such revision or change.

If further details are required which do not appear in this manual, contact

Zellweger Analytics Limited or one of their agents.

The following table indicates the issue status of this manual and of the

individual chapters within the manual.

5701 CONTROL SYSTEM

OPERATING INSTRUCTIONS

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

MANUAL ISSUE STATUS

ISSUE 13, AUGUST 2004

Section Pages File Issue

Front Pages 1 to 6 MAN0443A 13

Chapter 1 1-1 to 1-8 MAN0443B 13

Chapter 2 2-1 to 2-32 MAN0443C 13

Chapter 3 3-1 to 3-18 MAN0443D 13

Chapter 4 4-1 to 4-78 MAN0443E 13

Chapter 5 5-1 to 5-22 MAN0443G 13

Chapter 6 6-1 to 6-12 MAN0443H 13

Chapter 7 7-1 to 7-20 MAN0443I 13

Chapter 8 8-1 to 8-12 MAN0443J 13

Chapter 9 9-1 to 9-4 MAN0443K 13

Chapter 10 10-1 to 10-6 MAN0443L 13

Since the 'Front Pages' of a manual contain the above manual issue

status table these pages will always carry the overall issue status of the

manual. The remaining chapter issues will reflect the latest issue of those

chapters at the time of print of a manual, e.g., Issue A, B, C, etc., for

chapters of provisional information and 1, 2, 3, etc., for chapters of

confirmed information.

HELP US TO HELP YOU

Every effort has been made to ensure the accuracy in the contents of our

documents, however, Zellweger Analytics Limited can assume no

responsibility for any errors or omissions in our documents or their

consequences.

Zellweger Analytics Limited would greatly appreciate being informed of

any errors or omissions that may be found in our documents. To this end

we include the following form for you to photocopy, complete and return to

us so that we may take the appropriate action.

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

5701 CONTROL SYSTEM

OPERATING INSTRUCTIONS

Please inform me of the outcome of this change: Yes / No

For Marketing Communications, Zellweger Analytics Limited:

Actioned By: Date:

Response: Date:

To: Marketing Communications,

Zellweger Analytics Limited,

Hatch Pond House,

4 Stinsford Road,

Nuffield Estate,

POOLE. Dorset.

BH17 0RZ.

United Kingdom.

Tel : +44 (0) 1202 676161

Fax : +44 (0) 1202 678011

email : tracy[email protected]

From:

Address:

Tel :

Fax :

email :

I suggest the following corrections/changes be made to Chapter ........... Section ...........

THANK YOU FOR YOUR ASSISTANCE.

5701 CONTROL SYSTEM

OPERATING INSTRUCTIONS

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

CONTENTS

Chapter

1. SYSTEM CONCEPT

2. SYSTEM DESCRIPTION

3. CONTROLS AND FACILITIES

4. INSTALLATION INSTRUCTIONS

5. COMMISSIONING AND MAINTENANCE INSTRUCTIONS

6. OPERATING INSTRUCTIONS

7. ENGINEER'S OPERATING INSTRUCTIONS

8. SPECIFICATION

9. ORDERING INFORMATION

10. SPECIAL CONDITIONS FOR SAFE USE ACCORDING

TO EC-TYPE EXAMINATION CERTIFICATE BVS 04

ATEX G 001 X

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

5701 CONTROL SYSTEM

OPERATING INSTRUCTIONS

1 - 1

CHAPTER 1 - SYSTEM CONCEPT

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

5701 SERIES

CONTROL SYSTEM

CHAPTER 1

SYSTEM CONCEPT

1 - 2

CHAPTER 1 - SYSTEM CONCEPT

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

CONTENTS

Section Page

1. PRINCIPAL FEATURES 1-3

2. CONSTRUCTION 1-4

FIGURES

Figure Page

1. 5701 Control System 1-6

2. 5701 Control System Over View 1-7

1 - 3

CHAPTER 1 - SYSTEM CONCEPT

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

1. PRINCIPAL FEATURES

The 5701 Series Control System is part of the System 57 family and is

designed to monitor field mounted industrial gas detectors. The principal

features of the system are:

* Provides up to 16 channels of gas detection in a standard 19'' sub-

rack using a 3U card format.

* Provides up to eight channels of gas detection in a half 19'' sub-

rack using a 3U card format.

* Racking available for both front and rear access field wiring.

* Simple field connections for wire up to 2.5mm2.

* Single channel mode of operation for high integrity systems.

* Channel Control Cards removable without disturbing other wiring.

* Catalytic bridge or 4 - 20mA input.

* Optional alarm change-over relay outputs.

* Multi-alarm mode for master, zoned and voted alarms.

* Rising, falling, STEL and LTEL / RATE alarm outputs.

* Update alarm on individual or multi channel alarms.

* Remote inhibit and reset inputs.

* Time delay on switch on and/or switch off of relay outputs.

* Optional 0 - 20mA or 4 - 20mA isolated monitor output.

* Easy to calibrate and operate using a dedicated Engineering card.

* EMC compliant.

* Options provided via Engineering Card:

* Master Alarm Update.

* Event Printers.

* Serial communication using Modbus protocol.

1 - 4

CHAPTER 1 - SYSTEM CONCEPT

MAN0443.P65 Issue 13 Aug 04 5701 Control System

05701-M-5001 A02279

2. CONSTRUCTION

The system consists of individual 1'' (2.54cm) wide cards fitted to a

rigid custom rack designed to fit Euro rack cabinets. Two rack widths

are available:

a. 19 inch with 17 card slots to house up to 16 Channel Control Cards

and an Engineering Card.

b. Half 19 inch with nine card slots to house up to eight Channel

Control Cards and an Engineering Card.

Each sub-rack contains an Engineering Card and a DC Input Card to

make up the rack system

The system is designed to meet the differing customer wiring

configurations and to achieve this the control functions are split away

from the relays and field wiring connections. A single channel of gas

detection therefore consists of:

a. Sensor Drive Module

In order to achieve compatibility with a range of different inputs and

sensor types, the circuitry necessary to control the sensor is

housed on an independent plug-in Sensor Drive Module. These

modules plug directly into a Channel Control Card and are factory

fitted. There are two different modules, one for catalytic inputs and

one for 4 - 20mA inputs.

b. Single Channel Control Card

Each Single Channel Control Card functions independently and

contains all the necessary electronic circuitry to provide the sensor

drive, alarm detection and gas level display for that channel of gas

detection.

c. Field Interface or Relay Card

The Field Interface/Relay Cards provide the interface connections

between the Control Cards and their respective field connected

gas sensor. In addition, Relay Cards provide alarm outputs to the

field connections.

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