Honeywell Experion PKS User manual

EXPERION PKS

RELEASE 515

ControlNet Installation Guide

EPDOC-XX25-en-515A

November 2019

Disclaimer

This document contains Honeywell proprietary information. Information contained herein is to be used

solely for the purpose submitted, and no part of this document or its contents shall be reproduced,

published, or disclosed to a third party without the express permission of Honeywell International Sàrl.

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the

implied warranties of merchantability and fitness for a purpose and makes no express warranties

except as may be stated in its written agreement with and for its customer.

In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The

information and specifications in this document are subject to change without notice.

- 2 -

Contents 3

Chapter 1 - About This Document 6

1.1 Revision History 6

Chapter 2 - System Cabling and Wiring Installation 7

2.1 Experion system cabling and wiring 7

2.1.1 LAN (TCP/IP - Ethernet) 8

2.1.2 ControlNet Network 8

2.1.3 Field Wiring 8

2.1.4 Power and ground 8

2.2 Before You Begin 9

2.2.1 Planning 9

2.2.2 Obtain Documentation 9

2.2.3 General Installation Checklist 9

2.2.4 Conduct environmental checks 9

Chapter 3 - ControlNet PCIC Card Installation 10

3.1 About the ControlNet PCIC Card 10

3.1.1 Compliance to European Union Directives 11

3.1.2 Component handling guidelines 12

3.1.3 About PCIC card drivers 12

3.2 Installing the PCIC Card 12

3.2.1 Prerequisites 12

3.2.2 Accessing the expansion slots 13

3.2.3 Inserting the PCIC card 13

Chapter 4 - ControlNet Network Component Installation 14

4.1 Preparing to Install ControlNet Components 14

4.1.1 Prepare for installation 14

4.1.2 Components 14

4.1.3 Agency approval 14

4.1.4 Planning 14

4.1.5 ESD/EMI Immunity 15

4.2 About Mounting Taps 15

4.2.1 Mounting dimensions for taps 15

4.2.2 Mounting taps 17

4.2.3 Identifying drop-cables 19

4.3 Installing Repeaters 20

- 3 -

4.3.1 Mounting dimensions for repeaters 20

4.3.2 Mounting your repeater 21

4.3.3 Grounding your repeater 21

4.3.4 Connecting ControlNet cables to your repeater 22

4.3.5 Connecting power and relay circuitry 22

Chapter 5 - Building ControlNet Trunk Cables 25

5.1 Preparing to Build ControlNet Trunk Cabling 25

5.1.1 Materials needed 25

5.1.2 Tools needed 25

5.1.3 Bulk cable testing 26

5.1.4 Adjusting the cutting blades 26

5.1.5 Reversing and replacing the cutting blades 28

5.1.6 Changing the memory-blade holder 30

5.2 About Installing cable connectors 31

5.2.1 Stripping the cable 31

5.2.2 Testing stripped cable for electrical shorts and continuity 36

5.2.3 Attaching connectors to the cable 37

5.2.4 Testing finished cables 40

Chapter 6 - Testing ControlNet Trunk Cables 41

6.1 Preparing to Test ControlNet Trunk Cables 41

6.1.1 Before you begin 41

6.1.2 When to use these tests 41

6.2 Testing using an Ohmmeter 41

6.2.1 Testing for electrical shorts and continuity using an ohmmeter 41

6.3 Testing using a Time Domain Reflectometer (TDR) 43

6.3.1 To test each length of cable 44

Chapter 7 - ControlNet Cable Installation 50

7.1 Preparing to Install ControlNet Cabling 50

7.1.1 Before you begin 50

7.1.2 Pre-built cables 50

7.2 Installing Trunk Cable 51

7.2.1 Wiring external to enclosures 51

7.2.2 Wiring inside enclosures 52

7.3 Connecting and Terminating Cables 52

7.3.1 Connecting trunk cable sections to taps 52

7.3.2 Terminating cable segments 53

- 4 -

7.3.3 Connecting ControlNet devices 54

7.3.4 Connecting to repeaters 55

7.3.5 Connecting to ControlNet Interface modules 57

7.3.6 Connecting to the Server ControlNet Interface module for the PC 58

7.3.7 Connecting Tap Dummy Loads 59

Chapter 8 - Appendix A 61

8.1 CSA Hazardous Location Approval 61

8.1.1 CSA Certification 61

8.1.2 Temperature Ratings 62

8.1.3 Notices 62

- 5 -

ABOUT THIS DOCUMENT

This document provides guidelines and procedures for installing ControlNet network components and

making and testing ControlNet cables.

1.1 Revision History

Revision Date Description

A November 2019 Initial release of the document.

- 6 -

CHAPTER

SYSTEM CABLING AND WIRING

INSTALLATION

lExperion system cabling and wiring

lBefore You Begin

2.1 Experion system cabling and wiring

Your Experion system's cable and wiring requirements can be broken down into four basic categories:

Ethernet Plant Information Network (PIN), Supervisory ControlNet Network, I/O ControlNet Network,

and Field Wiring, as illustrated in Figure1.

Figure 2.1 Experion system topology

lLAN (TCP/IP - Ethernet)

lControlNet Network

lField Wiring

- 7 -

CHAPTER

lPower and ground

2.1.1 LAN (TCP/IP - Ethernet)

Your Experion system uses a local area network (LAN, see figure) for server-to-station and station-to-

server communications. This network may also provide links to other higher order networks and

communication systems.

Installation of the LAN used by the Experion system is NOT included in the procedures provided by this

guide.

For information concerning the installation of the cables and network hardware associated with LAN

networks, please refer to your site documentation; network supplier provided documentation, or any of

the many books on this subject.

2.1.2 ControlNet Network

Your Experion system's ControlNet networks (see figure) are often thought of in terms of supervisory

and I/O level. These terms identify the purpose of each level. However, these two levels are physically

identical in their hardware, configuration, and communications needs.

Installation of the ControlNet network is defined and described in the procedures provided by this

guide. To begin installing your ControlNet network, refer to Before You Begin in this guide.

2.1.3 Field Wiring

As with any control system, field wiring (see figure), in all its forms, provides the vital link between the

I/O modules and the process-connected sensing, measurement and control devices.

Installation of field wiring is NOT included in the procedures provided by this guide.

For information concerning:

lPin outs of Experion chassis I/O modules, refer to the

Experion Control Hardware Installation Guide

lStandard rules, considerations and planning, refer to the

Control Hardware Planning Guide

lSpecific field-device wiring requirements, refer to your site documentation or that provided by the

device manufacturer.

2.1.4 Power and ground

Your Experion system requires power and ground to be provided to the servers, stations, and controller

and I/O chassis. Individual field devices may also require power and ground connections.

Installation of power and ground, outside of that required by your ControlNet network itself, is NOT

included in the procedures provided by this guide.

For information concerning power and ground requirements and installation of:

- 8 -

Chapter 2 - System Cabling and Wiring Installation

lServers and stations of your Experion system, refer to your site documentation and that provided by

the computer's manufacturer.

lStandard rules, considerations and planning, refer to the

Control Hardware Planning Guide

lSpecific field-device wiring requirements, refer to your site documentation or that provided by the

device manufacturer.

lControlNet modules, refer to the

Experion Control Hardware Installation Guide

lControlNet network and components, excluding ControlNet modules, refer to the following topics in

this guide.

oPreparing to Install ControlNet Components

About Mounting TapsInstalling Repeaters

oBuilding ControlNet Trunk CablesInstalling Trunk Cable

oConnecting and Terminating Cables

2.2 Before You Begin

2.2.1 Planning

All planning activities should be completed before you begin installing cable and wiring.

For more information concerning planning activities, refer to your site documentation and the Control

Hardware Planning Guide:

2.2.2 Obtain Documentation

Before installing any Experion cabling or wiring, obtain all available and pertinent documentation. This

should include all documentation supplied by Honeywell, your site's engineering documentation, and

that from any additional third party suppliers whose products are involved in this installation.

Additionally, you should obtain any applicable regulatory documentation that applies to your

installation.

2.2.3 General Installation Checklist

Regardless of your specific case, consider the following installation checklist:

lCarefully review all available Honeywell and site engineering documentation, paying close

attention to cautionary notes.

lInstall your Experion system in accordance with the current edition of the National Electric Code

ANSI/NFPA 70, the Canadian Electrical Code, and other regulatory agencies governing your

particular application.

lUse technically qualified personnel to install and service your Experion system and components.

2.2.4 Conduct environmental checks

Using the

Control Hardware Planning Guide

and the Experion specifications available online, be sure

that all environmental guidelines and requirements have been taken into consideration before installing

your ControlNet network.

- 9 -

CONTROLNET PCIC CARD INSTALLATION

lAbout the ControlNet PCIC Card

lInstalling the PCIC Card

3.1 About the ControlNet PCIC Card

The Peripheral Component Interconnect communication (PCIC) interface card lets a PCI Local bus

compatible computer communicate directly with other ControlNet products.

Figure 3.1 Front View

- 10 -

CHAPTER

Other manuals for Experion PKS

Table of contents

Other Honeywell Control System manuals

Honeywell

Honeywell KAP 140 User manual

Honeywell

Honeywell VR8304 User manual

Honeywell

Honeywell RP908A Series Mounting instructions

Honeywell

Honeywell RP-2002 User manual

Honeywell

Honeywell LYNX Touch Security System User manual

Honeywell

Honeywell RA116A User manual

Honeywell

Honeywell 900CS10-00 User manual

Honeywell

Honeywell Tema-Voyager Compact User manual

Honeywell

Honeywell Experion LX Manual

Honeywell

Honeywell Excel 800 Installation and operation manual

Honeywell

Honeywell UMC800 User manual

Honeywell

Honeywell VR8404 User manual

Honeywell

Honeywell W7080A User manual

Honeywell

Honeywell XLS80e User manual

Honeywell

Honeywell T8205B Operation manual

Honeywell

Honeywell C7400 User manual

Honeywell

Honeywell AUTOMATIC CONTROL SI Edition Installation and operation manual

Honeywell

Honeywell NOTIFIER ACS Series User manual

Honeywell

Honeywell SPZ-8000 Manual

Honeywell

Honeywell VR9105V User manual

Honeywell

Honeywell Excel 500 User manual

Honeywell

Honeywell SILENT KNIGHT SK-Zone-6 User manual

Honeywell

Honeywell 5701 User manual

Honeywell

Honeywell touchpoint Pro User manual

Popular Control System manuals by other brands

Pentair Pool Products

Pentair Pool Products Compool Installation and user guide

ComfortNET

ComfortNET CTK04 manual

Fireye

Fireye InSight II 95DSS3 manual

CAME

CAME G3000 installation manual

Idemia

Idemia MorphoAccess VP MD installation guide

Axis

Axis P1445-LE-3 user manual

HEIDENHAIN

HEIDENHAIN TNC 150 B manual

CNC-Step

CNC-Step High-Z T-Series operating instructions

Doosan

Doosan DVF Series Operation user's manual

AirBench

AirBench FPW Operation and maintenance

Cypress

Cypress HHR-3160 product manual

CAME

CAME GLT40AOS installation manual

Zonex

Zonex GEN II -VVT Installation and application manual

Altronics

Altronics K 9650 quick start guide

micro-trak

micro-trak RoadMaster Reference manual

micro-trak

micro-trak Calc-An-Acre II Reference manual

EMKO

EMKO TRANS-SYNCRO user manual

Dover

Dover TWG GC ELEMENT II Calibration and Troubleshooting Manual