Harken 44.2st Manual

44.2st

Two Speed Self-Tailing Winch

■Required Tools

Screwdriver

Plastic Head Hammer or Mallet

Small Knife

Brush

Rags

Solvent

Oil

Grease

■Parts List

008 Pawl

038 Pawl Spring

768 Thrust Washer

6009 Screw

6047 Screw

6143 Top Screw

6144 Screw

27791 Plastic Washer

27804 Base

27811 Pawl Gear

27812 Gear

27814 Pawl Gear

27815 Gear Shaft

27816 Gear Shaft

27817 Cover Plate

27828 Ratchet Gear

27841 Handle Socket

27908 Washer

28169 Red Line Ring

32536 Top Cap

36208 Springs Support

36210 Lower Jaw

36214 Chrome Stripper Arm

37676 Spindle

37678 Stripper Arm Support

37876 Center Stem

38597 Spring

38599 Upper Jaw

39131 Bronze Stripper Arm

701887 Bearing

726073 Bearing

726076 Bearing

938098 Aluminum Drum

938099 Chrome Drum

939132 Bronze Drum

■Suggested Service Kits

BK4512 10 008 Pawls

10 038 Springs

BK4513 100 ml Grease

When ordering parts, please include a

“B” before each number (i.e. B008).

Winch Parts

Installation

Service

■Installing Winch

Make sure mounting surface is flat.

Check sheet entry angle. Should be at least 8° (see drawing).

Open winch.

Position winch on deck with drive gear where sheet

enters winch drum. Mark holes.

Remove winch and drill holes.

Mount using five (5)

” (8 mm) flathead machine screws.

Apply bedding compound. Bolt winch to boat.

Clean excess bedding compound from base drain holes.

Lubricate and close winch.

■Minimum/Maximum Line Diameter

Harken winches feature spring-loaded self-tailing jaws which adjust

automatically to the following line sizes:

Minimum

” (8 mm)

Maximum

” (14 mm)

■Positioning Stripper Arm

Loosen top screw.

Remove handle socket.

Lift stripper arm and position as desired.

■Opening Winch

Remove top screw.

Lift off drum and stripper arm.

■Servicing Winch

Remove pawls and springs - service as below.

Remove bearing, gear shaft and gears.

To reach interior shaft bearing, winch must be removed from deck.

Clean all parts except 36208, 38599 and 36210 with rag and solvent.

Important: Use freshwater only on parts 36208, 38599 and 36210.

Use brush to lubricate all moving parts lightly with grease.

Replace pawls and springs and lubricate lightly with oil.

Assemble and close winch.

■Servicing Pawls

Catch spring with knife and hold against pawl.

Lift out pawl.

Clean and check for wear.

Place spring against pawl with straight leg against pawl.

Hold spring closed and slip pawl into pawl socket.

Lubricate pawls using oil.

Service winch before the sailing season begins and once during.

Position drive gear where sheet

enters winch drum. Sheet entry angle must be at least 8°.

Clean all parts, except 36208,

38599, and 36210, with solvent.

Correct

Incorrect

If ratchet gear is mounted

backwards, winch will slip.

Use a brush to spread a light, even

coat of grease.

Use knife to free captive spring. Insert spring with straight leg

against pawl. Use oil for lubrication.

1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: harken.com • E-mail: [email protected]

Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: (39) 031.3520031 • Tel: (39) 031.3523511 • Email: [email protected]

4563/2-99

Mounting

Servicing WinchServicing Pawls

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