Harken 42.2 Manual

42.2

Two Speed Winch

■Required Tools

Allen Wrench (6 mm)

Screwdriver

Plastic Head Hammer or Mallet

Small Knife

Brush

Rags

Solvent

Oil

Grease

■Parts List

008 Pawl

038 Pawl Spring

768 Thrust Washer

5064 Plastic Washer

6143 Top Screw

6144 Screw

6428 Screw

6431 Screw

27791 Plastic Washer

27804 Base

27805 Center Stem

27809 Drum Crown

27810 Spindle

27811 Pawl Gear

27812 Gear

27813 Ratchet Gear

27814 Pawl Gear

27815 Gear Shaft

27816 Gear Shaft

27817 Cover Plate

27819 Handle Socket

27820 Stem Cap

27908 Washer

28169 Red Line Ring

30653 Bearing Spacer

32523 Top Cap

726073 Bearing

737773 Bearing

927852 Aluminum Drum

927855 Chrome Drum

933348 Bronze Drum

■Suggested Service Kits

BK4512 10 008 Pawls

10 038 Springs

BK4513 100 ml Grease

When ordering parts, please include a

“B” before each number (i.e. B008).

Winch Parts

Installation

Service

■Installing Winch

Make sure mounting surface is flat

Check sheet entry angle. Should be at least 8° (see drawing)

Open winch

Position winch on deck with drive gear where sheet

enters winch drum and mark holes

Remove winch and drill holes

Mount using five (5) 5/16" (8 mm) flathead machine screws

Apply bedding compound and bolt winch to boat

Clean excess bedding compound from base drain holes

Lubricate and close winch

■Opening Winch

Remove top screw

Lift off drum

■Servicing Winch

Remove bearings from center stem

Remove allen screws holding center stem to base

Remove center stem carefully

Remove pawls and springs – service as below

Remove all bearings, gear shafts and gears

Clean all parts with rags and solvent

Use a brush to lubricate all gears, gear shafts, bearings,

teeth and all moving parts lightly with grease

Replace pawls and springs and lubricate lightly with oil

Reassemble and close winch

■Servicing Pawls

Catch spring with knife and hold against pawl

Lift out pawls

Clean and check for wear

Lubricate pawls using oil

Place spring against pawl with straight leg against pawl

Hold spring closed and slip pawl into pawl socket

Service winch before the sailing season begins and once during.

USA: 1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: harken.com • E-mail: [email protected]

ITALY: Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: (39) 031.3520031 • Tel: (39) 031.3523511 • Web: harken.it •E-mail: [email protected]

4577/04-05

Position drive gear where sheet

enters winch drum. Sheet entry angle must be at least

8°.

Clean all parts with solvent.

If ratchet gear is mounted

backwards, winch will slip.

Use a brush to spread a light, even

coat of grease.

Use knife to free captive spring. Insert spring with straight leg

against pawl. Use oil for lubrication.

Mounting

Servicing WinchServicing Pawls

Correct

Incorrect

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