Harken 16st Manual

16st

One Speed Self-Tailing Winch

■Required Tools

Screwdriver

Plastic Head Hammer or Mallet

Small Knife

Brush

Rags

Solvent

Oil

Grease

■Parts List

008 Pawl

038 Pawl Spring

6669 Screw

6143 Top Screw

6428 Screw

27005 Spindle

27006 Bearing Spacer

27059 Cover Plate

27778 Ratchet Gear

27779 Gear

27780 Gear Shaft

27790 Handle Socket

27791 Plastic Washer

28167 Red Line Ring

32532 Top Cap

37340 Upper Jaw

37383 Spring Support

37589 Chrome Stripper Arm

38597 Spring

39123 Bronze Stripper Arm

42784 Lower Jaw

42787 Center Stem

703192 Bearing

942786 Aluminum Drum

942783 Chrome Drum

939121 Bronze Drum

■Suggested Service Kits

BK4512 10 008 Pawls

10 038 Springs

BK4513 100ml Grease

When ordering parts, please include a

“B” before each number (i.e. B008).

Winch Parts

Installation

Service

Position drive gear where sheet

enters winch drum.

Sheet entry angle must be at least

8°.

Clean all parts with solvent.

If ratchet gear is mounted

backwards, winch will slip.

Use a brush to spread a light, even

coat of grease.

Use knife to free captive spring. Insert spring with straight leg against

pawl. Use oil for lubrication.

Mounting

Servicing WinchServicing Pawls

Correct

Incorrect

■Installing Winch

Make sure mounting surface is flat.

Check sheet entry angle. Should be at least 8° (see drawing).

Open winch.

Position winch on deck with drive gear where sheet

enters winch drum. Mark holes.

Remove winch and drill holes.

Mount using five (5)

” (6 mm) flathead machine screws.

Apply bedding compound. Bolt winch to boat.

Clean excess bedding compound from base drain holes.

Lubricate and close winch.

■Minimum/Maximum Line Diameter

Harken winches feature spring-loaded self-tailing jaws which adjust

automatically to the following line sizes:

Minimum

” (6 mm)

Maximum

” (12 mm)

■Positioning Stripper Arm

Loosen top screw.

Remove handle socket.

Lift stripper arm and position as desired.

■Opening Winch

Remove top screw.

Lift off drum and stripper arm.

■Servicing Winch

Remove pawls and springs - service as below.

Remove bearings, gear shaft and gears.

To remove center spindle, winch must be removed from deck.

Clean all parts except 37383 and 37340 with rag and solvent.

Important: Use freshwater only on parts 37383 and 37340

Use brush to lubricate all moving parts lightly with grease.

Replace pawls and springs and lubricate lightly with oil.

Assemble and close winch.

■Servicing Pawls

Catch spring with knife and hold against pawl.

Lift out pawl.

Clean and check for wear.

Place spring against pawl with straight leg against pawl.

Hold spring closed and slip pawl into pawl socket.

Lubricate pawls using oil.

Service winch before the sailing season begins and once during.

USA: 1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA • Tel: (262) 691-3320 • Fax: (262) 691-3008 • Web: harken.com • E-mail: harken@harken.com

ITALY: Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy • Fax: (39) 031.3520031 • Tel: (39) 031.3523511 • Web: harken.it • E-mail: info@harken.it

4560/4-05

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