Harbor Breeze MAYFIELD BTH44AB5CS User manual

ITEM #18036

E124404

MAYFIELD CEILING FAN

MODEL #BTH44AB5CS

Questions, problems, missing parts? Before returning to your retailer, call or contact our

customer service department at 1-800-527-1292, 8:30 a.m. - 5:00 p.m., CST, Monday - Friday.

Harbor Breeze® is a registered trademark of

español p. 19

ATTACH YOUR RECEIPT HERE

Serial Number Purchase Date

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TABLE OF CONTENTS

Safety Information .....................................………………………………………………...…

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2 - 3

Package Contents .....……………………………………………………………..….

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...

Hardware Contents ...................................................................................................................

...

Preparation ...............….…………………..……………………….…………….………………....5

Initial Installation ............….……………..……………………….……….

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..........................6 - 7

Wiring .................................……………………........................................…………............8 - 9

Final Installation ….…………….……………………….…………….……...............

....

10 - 13

Installing Fan Without Included Light Kit (Optional) .........................................................

....

13 - 14

Operation Instructions ............................................................……………………

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….

........

14 - 15

Care and Maintenance …

….…

…………………………………………………..….......

.....

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Troubleshooting .............………...………………………….……………..………....

…....

16 - 17

Warranty ……………………………….…………………………………………..…

….

.........

.....

Replacement Parts List ...........................................................................................

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......

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SAFETY INFORMATION

READ AND SAVE THESE INSTRUCTIONS

Please read and understand this entire manual before attempting to assemble, install or operate the

product. If you have any questions regarding the product, please call customer service at

1-800-527-1292, 8:30 a.m.- 5:00 p.m., CST, Monday - Friday.

• Do not discard fan carton or foam inserts. Should this fan need to be returned to the factory for

repairs, it must be shipped in its original packaging to ensure proper protection against damage that

might exceed the initial cause for return.

• Make sure that all electrical connections comply with local codes, ordinances, the National Electrical

Code and ANSI/NFPA 70-1999. Hire a qualified electrician or consult a do-it-yourself wiring handbook,

available at Lowe's, if you are unfamiliar with installing electrical wiring.

• Make sure the installation site you choose allows a minimum clearance of 7 feet from the blades to

the floor and at least 30 in. from the end of the blades to any obstruction.

• After you install the fan, make sure that all connections are secure to prevent the fan from falling.

• The net weight of this fan including the light kit is: 13.01 lbs. (5.9 kg).

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CAUTIONS

Before proceeding, be sure to shut off electricity at main switch or circuit breaker in order to avoid

electrical shock.

Read all instructions and safety information before installing your new fan. Review the

accompanying assembly diagrams.

RISK OF SHOCK, The molex safety caps should not be removed unless a light kit will be

immediately installed and that power should be turned off prior to molex safety cap removal and

light kit installation.

SAFETY INFORMATION

To reduce the risk of fire, electrical shock, or personal injury, mount fan to outlet box

marked "ACCEPTABLE FOR FAN SUPPORT OF 35 LBS (15.9 KG) OR LESS" and use

mounting screws provided with the outlet box. Most outlet boxes commonly used for the

support of lighting fixtures are not acceptable for fan support and may need to be replaced.

Consult a qualified electrician if in doubt.

When mounting fan to a ceiling outlet box, use a METAL octagonal outlet box. Secure the outlet

box directly to the building structure. The outlet box and its support must be able to support the

moving weight of the fan (at least 35 lbs.). Do NOT use a plastic outlet box.

To avoid personal injury, the use of gloves may be necessary while handling fan parts with

sharp edges.

To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this

fan are designed to accept only one 12-gauge house wire and two lead wires from the fan. If your

house wire is larger than 12-gauge or there is more than one house wire to connect to the two fan

lead wires, consult an electrician for the proper size wire connectors to use.

To reduce the risk of fire or electrical shock, do not use the fan with any solid state speed

control device or control fan speed with a full range dimmer switch.

To reduce the risk of fire, electrical shock, or personal injury, do not bend the blade arms when

installing them, balancing the blades, or cleaning the fan. Do not insert objects between the

rotating fan blades.

To reduce the risk of personal injury, use only parts provided with this fan. The use of parts

OTHER than those provided with this fan will void the warranty.

WARNINGS

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PACKAGE CONTENTS

IMPORTANT REMINDER: You must

use the parts provided with this fan for

proper installation and safety.

PART DESCRIPTION QUANTITY

A Motor Housing 1

B Mounting Bracket 1

C Motor Assembly 1

D Light Kit Fitter 1

E Glass Shade 1

F Pull Chain Extension 2

G Blade 5

H Finial Plate 1

I Finial 1

J Blade Arm 5

K Cap 1

L Candelabra Base Bulb 3

M Motor Screw 10

(preassembled) + 1 extra

PART DESCRIPTION QUANTITY

N 5.4 M/M Lock Washer 10

(preassembled) + 1 extra

O Hex Nut (preassembled) 1

P Lock Washer 1

(preassembled)

Q Rubber Washer 1

(preassembled)

R Motor Housing Mounting 4

Screw (preassembled)

S Mounting Bracket Flat 4

Washer (preassembled)

T Motor Housing Lock 4

Washer (preassembled)

U Mounting Bracket Nut 4

(preassembled)

Switch Housing Cap Screw 3

(preassembled)

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HARDWARE CONTENTS (shown actual size)

Fiber

Blade

Washer

Qty. 15

+ 1 extra

BB CC

Blade

Screw

Qty. 15

+ 1 extra

E3 Wire

Connector

Qty. 4

Before beginning assembly of product, make sure all parts are present. Compare parts with package

contents list and hardware contents above. If any part is missing or damaged do not attempt to

assemble the product. Contact customer service for replacement parts.

Estimated Assembly Time: 120 minutes

Tools Required for Assembly (not included): Electrical Tape, Phillips Screwdriver, Pliers, Safety

Glasses, Stepladder and Wire Strippers

Helpful Tools (not included): AC Tester Light, Tape Measure, Do-It-Yourself-Wiring Handbook

(available at Lowe’s), and Wire Cutters

Bulbs Required (included): 3 candelabra base 40-watt max. bulbs

DANGER: When using an existing outlet box, make sure the outlet box is securely attached to

the building structure and can support the full weight of the fan. Failure to do this can result in serious

injury or death. The stability of the outlet box is essential in minimizing wobble and noise in the fan

after installation is complete.

CAUTION: Be sure outlet box is properly grounded and that a ground wire (green or bare) is

present.

After opening top of carton, remove mounting hardware package from foam inserts. Remove motor

from packing and place on carpet or on foam to avoid damage to ﬁnish.

CAUTION: Carefully check all screws, bolts and nuts on fan motor assembly to ensure that they

are secured. All set screws must be checked and retightened where necessary, before installation.

PREPARATION

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INITIAL INSTALLATION

Turn off circuit breakers and wall switch to the fan

supply line leads. (Fig. 1)

DANGER: Failure to disconnect power supply

prior to installation may result in serious injury or

death.

OFF

7 ft.

min.

30 in.

min.

3. Remove all mounting bracket nuts (U) and

mounting bracket flat washers (S) from mounting

bracket (B). (Fig. 3)

Check to make sure blades (G) will be at least

30 in. from any obstruction and at least 7 ft.

above the floor. (Fig. 2)

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INITIAL INSTALLATION

4. 4

Secure mounting bracket (B) to outlet box using

screws, spring washers, and flat washers

provided with the outlet box. (Fig. 4)

*Note: It is very important that you use the

proper hardware when installing the mounting

bracket (B) as this will support the fan.

"J" Hook

Bar

Slide the slot in the bar at the top of the motor

assembly (C) onto the "J" hook on the mounting

bracket (B) to support the fan during wiring. (Fig. 6)

Important: Do not use the end of the bar on the

motor assembly (C) with the small round hole to

hang the motor assembly (C) on the mounting

bracket (B).

Remove motor screws (M) and 5.4 M/M lock

washers (N) from underside of motor and save for

blade arm (J) attachment later on. [If there are plastic

motor blocks installed with the motor screws (M) and

5.4 M/M lock washers (N), discard the plastic motor

blocks.] (Fig. 5)

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WARNING: To reduce the risk of fire, electrical

shock, or personal injury, wire connectors provided

with this fan are designed to accept only one

12-gauge house wire and two lead wires from the

fan. If your house wire is larger than 12-gauge or

there is more than one house wire to connect to the

two fan lead wires, consult an electrician for the

proper size wire connectors to use.

CAUTION: Be sure outlet box is properly grounded

and that a ground (green or bare) wire is present.

WARNING: If house wires are different colors

than referred to in the following steps, stop

immediately. A professional electrician is

recommended to determine wiring.

FAN AND LIGHT CONTROLLED BY PULL CHAINS

BLACK

WHITE

GROUND/GREEN (BARE)

WHITE

BLUE

WHITE

FROM FAN

120 V Power

FROM

CEILING

FAN

GREEN

BLACK

GREEN

Choose wiring diagram (Fig. 1A, Fig. 1B or Fig. 1C)

that fits your situation and make appropriate wiring

connections as follows: [NOTE: For each wire

connection below, use one of the wire connectors

(CC) provided, making sure to screw wire

connector (CC) on in a clockwise direction.]

1A. FAN AND LIGHT CONTROLLED BY PULL

CHAINS: Connect BLACK and BLUE wire from

fan to BLACK wire from ceiling. Connect WHITE

wire from fan to WHITE wire from ceiling.

Connect all GROUND (GREEN) wires together

from fan (on motor assembly (C) and mounting

bracket (B)) to BARE/GREEN wire from ceiling.

(Fig. 1A)

WHITE

BLACK

BLACK (WALL SWITCH)

GROUND/GREEN (BARE)

BLACK

BLUE

WHITE

FROM FAN

FAN

120 V Power

FROM

CEILING

GREEN

WHITE

GREEN

FAN CONTROLLED BY PULL CHAIN, LIGHT BY

WALL SWITCH

1B. FAN CONTROLLED BY PULL CHAIN,

LIGHT BY WALL SWITCH: If you intend to

control the fan light with a separate wall switch,

connect BLACK wire from fan to BLACK wire

from ceiling. Connect BLUE wire from fan to the

BLACK wire from the independent wall switch

for the light. Connect WHITE wire from fan to

WHITE wire from ceiling. Connect all GROUND

(GREEN) wires together from fan (on motor

assembly (C) and mounting bracket (B)) to

BARE/GREEN wire from ceiling. (Fig. 1B)

WIRING

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WIRING

NOTE: Black wire is hot power for fan. Blue wire

is hot power for light kit. White wire is common

for fan and light kit. Green or bare wire is ground.

Wrap electrical tape (not included) around each

individual wire connector (CC) down to the wire as

shown in Fig. 2.

WARNING: Make sure no bare wire or wire

strands are visible after making connections. Place

green and white connections on opposite side of box

from the black and blue (if applicable) connections.

Turn spliced/taped wires upward and gently push

wires and wire connectors (CC) into outlet box.

E3 Wire Connector x4

Hardware Used

Dimmer

Switch Speed

Switch

For illustrative purposes only--not

intended to cover all types of controls

IMPORTANT: Using a full range dimmer switch

(not included) to control fan speed will cause a

loud humming noise from fan. To reduce the risk

of fire or electrical shock, do NOT use a full range

dimmer switch to control fan speed. (Fig. 3)

FAN AND LIGHT CONTROLLED BY TWO WALL

SWITCHES

WHITE

BLACK (WALL SWITCH)

BLACK (WALL SWITCH FOR LIGHT)

GROUND/GREEN (BARE)

BLACK

BLUE

WHITE

FROM FAN

FAN

120 V Power

FROM

CEILING

GREEN

WHITE

GREEN

1C. FAN AND LIGHT CONTROLLED BY TWO

WALL SWITCHES: If you intend to control the

fan and light with separate wall switches,

connect BLACK wire from fan to BLACK wire

from the independent wall switch for the fan.

Connect BLUE wire from fan to the BLACK

wire from the other independent wall switch for

the light. Connect WHITE wire from fan to

WHITE wire from ceiling. Connect all GROUND

(GREEN) wires together from fan (on motor

assembly (C) and mounting bracket (B)) to

BARE/GREEN wire from ceiling. (Fig. 1C)

CC CC

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FINAL INSTALLATION

1. Remove motor assembly (C) from "J" hook. Align

holes in motor assembly (C) with holes in

mounting bracket (B). Secure motor assembly (C)

with mounting bracket flat washers (S) and

mounting bracket nuts (U) that were previously

removed (Step 3, page 6). (Fig. 1)

Temporarily lift motor housing (A) to mounting

bracket (B) to determine which two motor housing

mounting screws (R) in sides of mounting bracket

(B) align with the slotted holes in the top edge of

the motor housing (A) and partially loosen these

two motor housing mounting screws (R). Remove

the other two motor housing mounting screws (R)

and motor housing lock washers (T). Slide motor

housing (A) over motor assembly (C), aligning

slotted holes in motor housing (A) with loosened

motor housing mounting screws (R) in mounting

bracket (B). Twist motor housing (A) to lock.

Re-insert the other two motor housing mounting

screws (R), along with motor housing lock

washers (T), that were previously removed.

Tighten all motor housing mounting screws (R)

securely. (Fig. 2)

Partially insert three blade screws (AA), along with

three fiber blade washers (BB), to attach one

blade arm (J) to a blade (G). Then, tighten each

blade screw (AA), starting with the one in the

middle. (Fig. 3) Repeat with remaining blades (G).

BB G

Blade Screw x 15

Fiber Blade Washer x 15

Hardware Used

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Table of contents

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