HandTop HT3200-UV K Series User manual
3200 Hybrid UV printer installation instruction
HT3200-UV_K
1
LIST
FOREWORD................................................................................................................... 2
Safety Precautions.......................................................................................................3
1. Indications of symbols..................................................................................................................................................3
2. Precautions of operations............................................................................................................................................3
Introduction..................................................................................................................6
1.Printer brief introduction..............................................................................................................................................6
2.Printer Features............................................................................................................................................................ 6
3.Printer configurations................................................................................................................................................... 6
4.Structure Diagrams....................................................................................................................................................... 7
Printer installation.................................................................................................... 19
1.Environment requirements.........................................................................................................................................19
2.Pre-installation............................................................................................................................................................ 20
3.Transportation and unload......................................................................................................................................... 21
4. Installation..................................................................................................................................................................23
5.Software Installation................................................................................................................................................... 37
6.Printhead installation and calibration.........................................................................................................................60
7.White printing Mode...................................................................................................................................................75
Operation instruction............................................................................................... 81
1.Machine turn-on......................................................................................................................................................... 81
2.Machine turn-off.........................................................................................................................................................82
Maintenance instruction...........................................................................................83
1. Periodic maintenance................................................................................................................................................ 83
2. Motion component maintenance.............................................................................................................................. 84
3. Precision components maintenance..........................................................................................................................85
4. Printhead maintenance..............................................................................................................................................85
5. Commonly used parts replacement instructions.......................................................................................................86
Maintenance instruction...........................................................................................90
1. Alarm system..............................................................................................................................................................90
2. Negative pressure system.......................................................................................................................................... 93
3. Printhead accident handling...................................................................................................................................... 93
4.Carriage motion anomaly............................................................................................................................................97
5.Tools and attribute....................................................................................................................................................101
Instruction for HT3200 conveyor belt rectify.....................................................................................103
I. Rectifying use guide:................................................................................................................................................. 103
II. Tool...........................................................................................................................................................................103
III. Operation guide...................................................................................................................................................... 103
1. How to realize rectifying........................................................................................................................................ 103
2.Operation................................................................................................................................................................ 105
Cable diagram of HT3200D head configuration(2X5)......................................104
2
FOREWORD
UV printers are composed of precision mechanical and electrical parts.
This manual is made for helping users to better use this product.
The writing purpose of this manual is intended to allow the user to safe and
efficient use of machines in a proper environment. Be sure to read the instructions
carefully before using this machine.
Please kindly understand the information changed due to the upgrade of the
machine without prior notice. If you have any questions about the use of the
machine. Please contact the local agent or our aftersales service staff.
3
Safety Precautions
1. Indications of symbols
This symbol indicates the failures to be caused
by the ignorance of misunderstanding of the
instruction may probably lead to equipment
damage or personal injury
This symbol indicates the possible risk of the
given operation
This symbol indicates the improper operation
to be strictly prohibited
This symbol indicates the proper protections
needed for the given operation
This symbol indicates the reference part of
this manual
This symbol indicates the useful tips
2. Precautions of operations
4
Working environment
Never use the printer in a non-ventilated or stuffy workplace, or it
may lead to toxic hazards to operators. A ventilator is always a
necessity.
Do not use the machine in the explosive atmosphere.
The printer is a precision equipment and should always avoid
strong impact or shake in any process of loading, installation and
operation, or it may result in equipment damage.
Avoid setting foot or heavy items placed on the printer or it may
result in equipment damage.
See product introduction - detailed parameters
Forbidden modification
Any unauthorized alteration is strictly prohibited，or it might cause
parts malfunction or damage to the printer.
Any disassemble or replacement of the parts and cables is strictly
prohibited in the state of power-on.
Electricity
Please supply the printer with rated voltage and frequency,
improper power input may cause functional abnormality or
damage to the printer.
Avoid any liquid spilled on the electronic parts or it may result in
parts malfunctions.
Verify that the printer is properly ground wired or it might cause
some electric shock risks.
UV light protection
Avoid continuous eye-contact with the ultra-violets of the lamp.
Wear an anti-UV goggles when the printer is working to protect
the operator from accidental direct eye-contact with the UV light.
5
Operator awareness
Any disassemble or replacement of the parts and cables is strictly
prohibited in the state of power-on
Avoid any body contact with the locomotion parts in the process of
printer working, or it may lead to equipment breakdown or
personal injury.
Wear rubber gloves to avoid chemical liquid spilled on human
body.
Flush with adequate purified water immediately if accident
happened and see a doctor afterwards.
Ink store
Keep the chemical consumables away from non-qualified
individuals and stored according to the specific instructions.
Deposing waste ink and liquid
The treatment of the waste chemicals should abide by local
environment regulations.
Emergency reaction
Always remember to press the scram stop at any emergency, and
the printer should not be activated until all the malfunctions are
settled.
6
Introduction
1.Printer brief introduction
The model of HT3200UV-D-K10 Kyocera Hybrid UV inkjet printer is highly
cost-effective equipment specially designed for commercial printing enterprises.
2.Printer Features
With the self-R&D ability that enables constant advancement.
Professional assembly crafts guarantee the perfect qualities.
Adopt high quality components (EGUS chain, linear motor)
Ironic beam plus dual lead rails assembly on X-directional mechanical
structure enables the carriage to run stably.
High precision linear encoder strip for the positioning of the carriage.
Optical fiber with a maximum transmitting speed of 1.25Gb/S and
zero-interference ability.
Industrial PCIE data transmitting interface with excellent proof to
electric-magnetic interference.
Automatic head height adjustment enables the head height adjustable to
different media thickness of 0-50mm.
A dual lead screw on the Y-directional mechanical structure guarantees
the basis of the stable and high precision stepping movement.
Anti-crashing attachment can effectively reduce the head-strike risks.
Double-class ink-heating automatic control guarantees the optimum
viscosity of ink for print head continuously discharging.
Special negative pressure tank for keeping the pressure in the state of
main power-off.
More intuitive and user-friendly operating interface.
With the ability to 24hoursX7days continuous running of commercial
printing production.
3.Printer configurations
7
Model
HT3200UV_D
Printhead
type
Kyocera high-performance drop-on-demand piezo
heads
Printhead
array
5-10PCS
Maximum
resolution
363*3600 DPI
Print size
Up to 3.2m of printing width
Media type
Rigid and flexible printing media
Printed
thickness
0-50mm
Applications
glass, acrylic, wooden board, ceramic tile, metals, PVC
board, corrugated board, plastic board, etc
Ink type
Environmental-friendly UV ink (non-VOC)
Color mode
Lc, Lm, K, C, M, Y, W
Support file
Adobe Postscript Level 3、PDF、JPEG、TIFF、EPS、
AI
Support RIP
Caldera/Onyx
PC system
Windows7
NET. Weight
2350kg
Dimension
5530x1550x1320
Power
consumption
8kW, 20A
Power
requirement
Three phase 380v,50Hz
Environment
conditions
Temperature: 18ºC ~ 30ºC (64ºF ~ 86ºF)
Humidity: 30% ~ 70%
Certificate
CE，FCC, ETL
4.Structure Diagrams
4.1 Front view of the printer
8
1. Emergency Stop Button Front Left
2. Carriage
3. Automatic Media Alignment
4. Linear Motor Rail
5. Beam
6. Emergency Stop Button Front Right
7. Printing Platform
8. Media Take up Roller
9. Electric Control Panel Front
10. Computer Monitor Assembly
4.2 Rear view of the printer
9
1. USB 2.0 Extension Port
2. Electric Box
3. Media Guide Rollers
4. Electric Control Panel Rear
5. Ink Main Tank Box
6. Main Power Switch
7. Media Feeding Control
8. Media Feeding Roller
9. Suction Control Area
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