Hakko Electronics FX?801 User manual

Instruction Manual

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ThankyouforpurchasingtheHAKKOFX-801solderingstation.

PleasereadthismanualbeforeoperatingtheHAKKOFX-801.

Keepthismanualreadilyaccesibleforreference.

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TABLEOFCONTENTS

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SolderingStarion

1. PACKING LIST

2. SPECIFICATIONS

3. WARNINGS, CAUTIONS AND NOTES

4. PART NAMES

5. INITIAL SETUP

6. OPERATION

7. PARAMETER SETTING

8. MAINTENANCE

9. CHECKING PROCEDURE

10. ERROR MESSAGES

11. TROUBLE SHOOTING GUIDE

1. PACKING LIST Please check to make sure that all items listed

below are included in the package.

2. SPECIFICATIONS

Power cord

Heat resistant pad

Instruction manual

HAKKO FX-801 Station

HAKKO FX-8002 Soldering iron

Iron holder (with cleaning wire)

Connecting cable

HAKKO FX-801

Power cord

Heat resistant pad

HAKKO FX-8002

Iron holder

* Tip (T33 series) is optionally

available.

DOWN

FX-8002

Connecting cable

Receptacle

Power

switch

● HAKKO FX-8002

260W (29V)

< 2 Ω

< 2 mV

1.2 m (4 ft)

228 mm (9.0 in.) with 4BC tip

50 g (0.11 lb.) with 4BC tip

● HAKKO FX-801

300W

50 - 500℃ (120 - 940℉)

± 5℃ (± 9℉) at idle temperature

AC 29V

145(W)×107(H)×211(D) mm

(5.7 × 4.2 × 8.3 in.)

3.9 kg (8.6 lb.)

Power consumption

Temperature range

Temperature stability

Output Voltage

Dimensions

Weight

Power Consumption

Tip to Ground Resistance

Tip to Ground Potential

Cord

Total Length (w/o cord)

Weight (w/o cord)

* The temperature was measured using the FG-100 thermometer.

* This product is protected against electrostatic discharge.

* Specifications and design are subject to change without notice.

CAUTION

This product includes such features as electrically conductive plastic parts and grounding of the handpiece and station as

measures to protect the device to be soldered from the effects of static electricity. Be sure to observe the following instructions:

1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing,

take sufficient care not to expose live electrical parts or damage insulation materials.

2. Be sure to ground the unit during use.

3. WARNINGS, CAUTIONS AND NOTES

Warnings, cautions and notes are placed at critical points in this manual to direct the

operator’s attention to significant items. They are defined as follows:

● To prevent accidents or damage to the HAKKO FX-801, be sure to observe the following:

●Do not use the HAKKO FX-801 for applications other than soldering.

●Do not strike the iron against hard objects to remove excess solder.

This will damage the iron.

●Do not modify the HAKKO FX-801.

●Use only genuine Hakko replacement parts.

●Do not allow the HAKKO FX-801 to become wet, or use it with wet hands.

●Remove power and iron cords by holding the plug. not the wires.

●Be sure the work area is well ventilated. Soldering produces smoke.

●Do not block station of the inlet (outlet).

●While using the HAKKO FX-801, don’t do anything which may cause bodily harm or

physical damage.

Failure to comply with a CAUTION may result in injury to the operator, or damage to the

items involved. Two examples are given below.

Failure to comply with a WARNING may result in serious injury or death.WARNING:

CAUTION :

WARNING

When power is ON, tip temperatures will be between 50 and 500℃. (120 to 940℉)

To avoid injury or damage to personnel and items in the work area, observe the following:

● Do not touch the tip or the metal parts near the tip.

● Do not allow the tip to come close to, or touch, flammable materials.

● Inform others in the area that the unit is hot and should not be touched.

● Turn the power off when not in use, or left unattended.

● Turn the power off when changing parts or storing the HAKKO FX-801.

● This appliance is not intended for use by persons (including children) with

reduced physical, sensory or mental capabilities, or lack of experience and

knowledge, unless they have been given supervision or instruction concerning

use of the appliance by a person responsible for their safety.

●

Children should be supervised to ensure that they do not play with the appliance.

● The unit is for a counter or workbench use only.

CAUTION

4. PART NAMES

● HAKKO FX-801

Power receptacle

Fuse

Jack

Receptacle

Power switch

Setting display

Control button

Preset number display

5. INITIAL SETUP

CAUTION

Do not set up the iron receptacle too high, the

temperature of the soldering iron will become very hot.

Connecting cable

CAUTION

Be sure to turn off the power before connecting or

disconnecting the connecting cable.

A. Iron holder

● Loosen the adjusting screws to change the angle

of the iron receptacle as you like, then tighten the

screws.

● Use of the sleep function

When using the sleep function, insert one end of the connecting cable

into the jack at the back of the iron holder and the other end into the

jack at the back of the soldering station to connect them.

1. Assemble as shown:

● Insert the holder assembly securely into the Iron holder base.

2. Operation:

First, remove any excess solder from the tip by thrusting the tip into the cleaning

wire. (Do not wipe the tip against the wire. This may cause molten solder to

spatter.) When the wire becomes dirty or loaded with solder, turn the wire until a

clean surface is presented. When changing the cleaning wire, lift the case top

vertically to prevent solder debris from falling out.

3. Place the spare tips in the tip tray.

B. Handpiece cord assembly

Pass the iron cord through the hole in the heat

resistant pad.

C. Soldering station

1. Insert the power cord into the receptacle at the back of the station.

Insert the soldering iron cord into the receptacle at the front of the

station.

2. Set the iron in the iron holder.

3. Plug the power cord into a grounded wall socket.

The iron receptacle has two grooves. If the edge

of the iron tip is likely to come into contact with the

iron holder or the iron holder becomes hot, use the

groove closer to you to attach the iron receptacle.

Normal conditions

If the iron holder

becomes hot

Insert the plug into

the receptacle until

it seats.

To disconnect, pull the plug

from the receptacle whilst

pressing down the tub on

the plug.

CAUTION

Be sure the power switch is OFF before connecting or disconnecting the

soldering iron cord. Failure to do so may result in damage to the circuit board.

CAUTION

The HAKKO FX-801 is protected against electrostatic

discharge and must be grounded for full efficiency.

6. OPERATION

The HAKKO FX-801 has the following four control buttons.

When press for less than one second, enters preset number selection screen.

When press and hold for at least one second, enters preset temperature

changing screen.

Increase the value in the appropriate display window.

Decrease the value on the display.

End of sequence signal (terminates a phase in a data entry mode) ;

Pressing and holding the button will start the temperature setting mode.

when press for less than one second, displays current set temperature.

When press and hold for at least one second, enters offset mode.

When press for less than one second, displays current offset value.

An audible buzzer is provided to alert the operator.

● When the station has reached the set temperature, a buzzer will sound once.

● When the low temperature threshold has been crossed, a buzzer will sound continuously.

This buzzer will shutoff when the sensed temperature returns to the acceptable range.

● When there is the possibility that a failure has occured in the sensor or heater, a buzzer will

sound continuously.

Operation

1.Turn on the power switch.

2.Once the temperature is reached, a buzzer sounds.

By default, the temperature is set to 350℃. (662℉)

Check the temperature setting by pressing the button.

The set temperature will be displayed fro two seconds.

CAUTION

WARNING

This tool must be placed on its stand when not in use.

Example：350 to 400℃

1.Press and hold the button for at least one second.

The hundreds digit will begin to flash.

2. Entering from hundreds to units digit

Press the or to set the desired figure.

Only values from 0 to 5 can be selected when entering the hundreds digit.

(In ℉ mode, values from 1 to 9 can be selected.)

Values from 0 to 9 can be selected when entering the tens or units digits.

(The same values can be selected in ℉ mode.)

When desired figure is displayed, press the button to enter.

The next digit will begin to flash. After entering the units digit, press the button to save

the figure to the system memory and begin heater control with new setting temperature.

Changing temperature setting

The temperature setting range is from 50 to 500℃. (from 120 to 940℉)

●If you enter a value outside the temperature setting range, the display returns to the hundreds

digit, and you have to enter a correct value.

Press and hold the button

for at least one second.

If power is switched off or lost during the execution of this procedure, no data will be entered.

The entire procedure must be repeated from step 1.

Press the button once.

Press the or button.

Press the or button. Press the button once.

Press the button once.

CAUTION

Selecting the preset number

You can call up the preset temperature by pressing the buttons.

Initial preset temperature is 0：300℃, 1：350℃, 2：375℃, 3：400℃, 4：450℃ and 5：500℃.

Example：preset number 0 (300℃) to No.3 (400℃)

1. Press the button once.

Preset number display will begin to flash.

2. Press the button three times to change the preset number display to .

3. Press the to set the value.

Press the button

once.

Press the button

once.

Press the button

three times.

Changing the preset temperature

You can change the preset temperature. (0 to 5)

Example：400 to 410℃ at preset No.3

1. Press and hold the button for at least one second.

Both preset number display and setting display will begin to flash.

2. Press the button three times to change the preset number display to .

3. Press the button to set the value.

4. Use the method for setting the temperature to enter and set the preset temperature.

Press and hold the button

for at least one second.

Press the button

three times.

Press the button once.

Press the button once. Press the button once.

Press the button once.

During the offset setting, please be careful tip temperature does not exceed 500 ℃.

CAUTION

Entering the tip offset value

Example：If the measured temperature is 410℃ and set temperature is 400℃, the difference

is -10℃. (need to decrease by 10℃) So, enter the figure which 10 is deducted from

present offset value.

1. Press and hold the button for at least one second.

The hundreds digit will begin to flash, the unit will move to the offset mode.

2. Enter the offset value (-10) which is the difference between tip temperature and set temperature.

The allowable ranges for offset values are from -50 to +50℃ (In ℉ mode, from -90 to +90℉)

If you enter a value outside the offset value range, the display returns to the hundreds digit,

and you have to enter a correct value.

3. Entering from hundreds to units digit

Press the button or to set the desired figure.

The hundreds digit can display 0 (for positive value) or minus sign (for negative value)

(Same values vcan be selected in ℉ mode.)

Values from 0 to 5 can be selected when entering the ten digit.

(In ℉ mode, values from 0 to 9 can be selected.)

Values from 0 to 9 can be selected when entering the units digit.

(Same values can be selected in ℉ mode.)

After entering the units digit, press the button to save the figure to the system memory

and begin heater control with the new offset value.

Press and hold the button

for at least one second.

Press the button

once.

Press the button

once.

Press the button

once.

Press the button

once.

Restriction on setting changes (Password function)

It is possible to restrict certain setting changes to the unit.

There are three choices for the password setting. (The factory default is "0 : Open")

○: You can make changes without entering a password.

△: You can choose whether or not a password is needed to make changes.

×: A password is required to make changes.

Select and input three letters for password

from six letters on the right.

Example : The procedure for changing the set temperature when the unit is restricted by a password.

(Password is "AbC")

The unit will move to the change setting screen for each mode after entering the password.

Please change the setting for each mode according to the procedure.

(In the above example, please refer to the procedure for setting the temperature.)

Enter the parameter setting to change the mode. (Please refer to [7. PARAMETER SETTING])

Move to the parameter setting mode

Move to the temperature setting mode

Move to the preset selection mode

Move to the offset mode

0 : Open

○

1 : Partial

△

2 : Restricted

The letters

for password

Press and hold the button

for at least one second.

Press the button once.

Press the button twice.

Press the button three times.

CAUTION

・If the password you entered is incorrect, the

display will show three dashes for you to re-enter

the password.

・If you enter the password incorrectly twice in a

row, the display will return to the previous screen.

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