Hakko Electronics FR-810B User manual

1. PACKING LIST AND PART NAMES Please check to make sure that all items

listed below are included in the package.

SMD Rework Station

Instruction Manual

Thank you for purchasing the HAKKO FR-810B SMD Rework Station.

This unit features digital control and display of hot air temperature.

Please read this manual before operating the HAKKO FR-810B.

Keep this manual readily accessible for reference.

①Pad

The pad absorbs parts.

Nozzle

(notincluded)

③Sensor (internal)

This sensor detects the

temperature of the hot air.

②Vacuum pipe

The pad is mounted on the

tip of the vacuum pipe.

④Vacuumpipecontrolknob

Thisknobcontrolsthelength

ofthevacuumpipe.

⑤Pick-upindicator

The movement of the vacuum pipe can be checked here.

S(START/STOP)

button

V(VACUUM)

button

● Handpiece

Power cord

HAKKO FR-810B

station

Handpiece

Handpiece holder

handpiece holder

attachment plate

Tapping

screw

HAKKO FR-810B station

Handpiece holder

Pads (ø3 mm (0.12 in.), ø5 mm (0.20 in.), ø7.6 mm (0.3 in.))

Heat resistant pad

Power cord

Vacuum pipe control knob (L) (with tapping screw)

Instruction manual

Temperature distribution chart

2 each

Air indicator

Temp/Time indicator

Heat resistant pad

Vacuum pipe

control knob (L)

2 for each pad

2. SPECIFICATIONS

電路板

動力單元

真空泵

插座

●Handpiece

Power consumption

Total length (w/o cord)

Weight (w/o cord)

*This product is protected against electrostatic discharge.

*Specifications and design are subject to change without

notice.

●Station

Power consumption

Capacity (Airflow)

Control temperature

Outer dimensions

Weight

30 W

1 - 9 (5 - 115L/min*)

120 - 1120℉ (50 - 600℃)

6.3 × 5.7 × 8.7 in.

{160(W) × 145(H) × 220(D) mm}

3.3 lb. (1.5 kg)

* Airflow capacity is rated as free flowing. Restrictions

created by various nozzles may reduce the maximum

airflow capacity.

CAUTION

This product includes such features as electrically conductive plastic parts and grounding of the handpiece and

station as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe

the following instructions:

1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing,

take sufficient care not to expose live electrical parts or damage insulation materials.

2. Be sure to ground the unit during use.

100V-670W 110V-810W 120V-790W

220V-1070W 230V-1170W 240V-1270W

9.8 in. (250 mm)

0.40 lb. (180 g)

100V-700W 110V-840W 120V-820W

220V-1100W 230V-1200W 240V-1300W

3. WARNINGS, CAUTIONS AND NOTES

When powered, the temperature of the hot air and the nozzle will become extremely hot, reaching

a maximum temperature of 1120℉ (600℃). Be sure of the following to avoid possible burns / fires :

● Do not direct the hot air toward personnel or touch the metal parts near

the nozzle.

● Do not allow the nozzle to come close to, or touch, flammable materials.

● Inform others in the area that the unit is hot and should not be touched.

● Turn the power off and allow the unit to cool when changing parts or

storing the HAKKO FR-810B.

● The unit is for a counter or workbench use only.

● This appliance can be used by children aged from 8 years and above

and persons with reduced physical, sensory or mental capabilities or

lack of experience and knowledge if they have been given supervision or

instruction concerning use of the appliance in safe way and understand

the hazards involved.

● Children shall not play with the appliance.

● Cleaning and user maintenance shall not be made by

children without

supervision.

To prevent accidents or damage to the HAKKO FR-810B, be sure to observe the following:

● Turn the power off when not in use, or left unattended.

● Do not strike the handpiece against hard surfaces or otherwise subject it to physical shock.

● Be sure the unit is grounded. Always connect power to a grounded receptacle.

● Do not modify the unit.

● Use only genuine HAKKO replacement parts.

● DonotallowtheHAKKOFR-810Btobecomewet,oruseitwhenhandsarewet.

● Remove the power cord by holding the plug - not the cord.

● Be sure the work area is well ventilated.

To avoid damage to the unit, do not turn the power switch OFF until the pump stops automatically by

cooling down after use and appears on the display.

Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s

attention to significant items. They are defined as follows:

CAUTION : Failure to comply with a CAUTION may result in injury to the operator, or damage to the

items involved.

WARNING: Failure to comply with a WARNING may result in serious injury or death.

NOTE : A NOTE indicates a procedure or point that is important to the process being described.

WARNING

CAUTION

4. INITIAL SETUP

The front panel of HAKKO FR-810B includes five operation buttons.

- Used to start or stop the station.

•

Pressing this button when the forced cool down bypass is

enabled will turn the airflow off and stop the cooling process.

- Used for changing values.

•Pressing this button when using Preset Mode will cause the

preset selection screen to appear.

- Used for changing values.

•Hold this button for at least two seconds to enter the Offset

Mode.

- Used for finalizing entered values and checking settings.

•Hold this button for at least two seconds to display the

temp/timer screen.

- Used to set air flow.

•Whensettingtheairflow,youmaypressorto

finalizeyourairflowsettingvalue.

A. Station assembly

●Attach the handpiece holder.

1. Turn and loosen the knob that locks the handpiece holder.

2. Slide the handpiece holder along the groove on the station in the direction of

the arrow. Turn the knob to lock the handpiece holder in place.

*Thehandpieceholdercanbeattachedtoeithersideof

thestationbyremovingthehandpieceholderattachment

plateandattachingittotheoppositesideofthehandpiece

holder.

●Controls and displays

B. Handpiece

NOTE:

The handpiece can be used with the provided vacuum

pipe control knob (L).

CAUTION

The nozzle and pad will be heated at high temperature. Cool them before replacement.

●Using vacuum function operative nozzle

1. Attach the nozzle.

a. Extend the vacuum pipe using the vacuum pipe control knob.

b. Pass the vacuum pipe through the nozzle hole and attach the nozzle.

CAUTION

●Vacuum pipe

Do not use excessive force. When not using a nozzle,

retract the vacuum pipe to the shortest length.

●Using vacuum function inoperative nozzle {N51-01(G), N51-05(G), N51-06(G)}

1. Retract the vacuum pipe to the shortest length using the vacuum pipe

control knob.

2. Tighten the nozzle mounting screw.

CAUTION

● Pad

The pad does not last indefinitely. When it becomes deteriorated, replace it. Since exposure to

high temperatures causes it to deteriorate faster, Hakko recommends it be cooled after use.

2. Attach the pad.

a. Attach the pad.

b. Adjust the pad to an appropriate position.

Adjust the vacuum pipe so that the pipe and pad protrude as little as possible.

NOTE：

LetterGismarkedonthe

nozzlewiththepipeguard.

←A A

Pipe guard

CAUTION

The new N51-01/05/06 nozzle has a pipe

guard inside. These nozzles could not be

attached to HAKKO FR-810B when the vacuum

pipe is extended. Do not use excessive force.

CAUTION

When “G” is not marked on the nozzle, these nozzles do not

have space to blow hot air. using them with the HAKKO FR-810B

may result in danger.

● Vacuum function inoperative nozzles. (Old nozzle)

A1124B, A1130, A1131, A1132, A1133, A1134, A1142B, A1183, A1190, A1191, A1192, A1325

These nozzles could not be attached to HAKKO FR-810B when the vacuum pipe is extended.

Do not use excessive force.

A1124,A1142

DonotusethesenozzleswithHAKKOFR-810B.These nozzles do not have space to blow hot air,

using them with the HAKKO FR-810B may result in danger.

●How to Use a old nozzle

Align the projectionpart, attach the old nozzle to the heater pipe.

Therearetwoprojectionwith

differentheights.Alignthe

nozzlescrewingpositionwith

thehigherprojectionpartof

thepipe.

Projectionpart（high）

Projectionpart（low）

Screwingposition

→

Whenattachedinthewrongdirection,

thenozzlecouldnotbefullyinserted

andcancauseairleakage.

Makesuretoattachthenozzleinthe

correctdirection.

CAUTION

M3×5

QFPnozzle

※When using the QFP nozzle, remove the

inside screw (M3 × 5) of the nozzle.

Projectionpart

5. OPERATION

button

START/STOP

button

CAUTION

When not in use, place the handpiece on the holder.

C.Electrical connection and power ON

1. Insert the power cord into the receptacle on

the rear panel of the station.

2. Place the handpiece on the holder.

3. Plug the other end of the power cord into

a grounded wall socket.

4. Turn the power switch ON. CAUTION

This product is protected against electrostatic

discharge.

Be sure the unit is grounded.

Therimofthe

handpiecemust

restonthearea

circledinthe

illustration.

2.Stop

Press the

“S” or button

again. Power to the heater is shut off and cooling begins. When the

temperature falls to 200°F (100°C), or after 1.5 minutes of cooling, air blow is automatically stopped. The

display will show indicating that the station is ready to start again.

●Air Blow

1. Start

Press the “S” button on the handpiece or (START/STOP) button on the station to start blowing air. Hot

air blows out of the tip of the nozzle. Hot air temperature is controlled according to the temperature setting.

●Setting of the air flow

Pressing the AIR button in the station causes the LED for AIR display to blink and allows

you to change air flow. The air flow setting range is 1 to 9.

Actual airflow may be affected by the size and shape of the nozzle(s) used.

Example: Changing the air flow setting from 5 to 7

Finished

Press the

button.

Press the

button twice.

Press the or

button.

WARNING

Do not stop the hot air by turning the power switch OFF.

If power is turned off after use, there will be no cool-down. To avoid damage to the equipment, do not turn

the power switch OFF until appears on the display.

* Timer function

In this product, setting the timer allows you to control the time during which hot air is blown.

Either of the following two modes is selectable by parameter setting: Open Timing in which count is

started from the time when temperature reaches the set temperature and Closed Timing in which count is

started upon start. The timer setting range is 001 to 999 seconds.

(When not using the timer function, select “---”. When set in the timer setting “000” , don't work. )

Each of the set values is displayed for

one second, and each change is finalized.

Press the

button twice.

Press the

button.

Press the

button.

Press the

button.

Press the

button 3 times.

* When you want to leave the timer "ｰｰｰ".

Press the

button once. Finished

※Vacuum Function

Press the V (Vacuum) button on the handpiece. The vacuum

pump turns ON and the part is held by suction.

P.W.B. P.W.B.

V button

Setting the

Timer

Press the or

button 5 times.

Press the

button once.

Press the

button.

Press the

button.

Press the

button.

Press and hold the

button for more

than one second.

Example : When the set temperature is 300°C and the timer setting is ---.

●Setting/Changing the Temperature and Timer

NOTE:

After accepting the value for the ones digit for temperature, you will have the option to set the timer

starting over with the hundreds digit.

The factory default : "Temperature 600℉" "Timer ｰｰｰ(No setting)"

1. Setting the Temperature (from 600℉to 750℉)

2. Setting the Timer (from --- to 130sec)

● Restriction on setting changes (Password function)

It is possible to restrict certain setting changes to the unit.

There are three choices for the password setting.

Enter the parameter settings to change the mode. (Please refer to [6. PARAMETER SETTING].)

○: You can make changes without entering a password.

△: You can choose whether or not a password is needed to make changes.

×: A password is required to make changes.

Switch to the parameter setting mode

Switch to the temperature setting mode

Switch to the preset selection mode

Switch to the offset setting mode

Make airflow adjustments

0 : Open

○

1 : Partial

△

2 : Restricted

In addition to the procedure described remove above, HAKKO FR-810B includes a preset mode allowing the

selection of temperature, time, and airflow from the options you define (up to 5 temperature/time/airflow

settings can be programmed). Enter the parameter setting to change the mode.

(Please refer to [6. PARAMETER SETTING].)

Initial preset settings:

The initial number of active presets is set to 5 at the factory.

The default selected preset is set to at the factory.

Example : Changing preset selection from preset No. 3 to No. 1.

Control will begin with new preset setting.

The procedure for making changes to the preset temperatures, timer and air flow is the same as the

“Setting/Changing the Temperature and Timer” and “Setting of the air flow”.

● Preset mode

Temp. : 200℉ Timer : “−−−” Air flow : 5

Temp. : 600℉ Timer : “−−−” Air flow : 5

Temp. : 950℉ Timer : “−−−” Air flow : 5

Temp. : 400℉ Timer : “−−−” Air flow : 5

Temp. : 800℉ Timer : “−−−” Air flow : 5

*Preset selection screen

Press the

button once.

Press the

button twice.

Press the

button.

In this station, when you turn on “Preset mode” and “Chain Presets function” in the parameter settings

and set the timer for each preset, available presets are called in from “P-1” to “P-5” allowing you to

simulate up to a 5 step rework profile.

A preset in which “000” is set in the timer setting is skipped and the next preset is automatically started.

When the handpiece is placed in the holder, the automatic sleep function starts working (by default).

Pressing the START/STOP (HOT AIR) button in this state will not turn on the station. If the handpiece is

placed in the holder while it is blowing hot air, start of automatic cooling is forced before the stop of operation.

● Chain Presets function

● Auto sleep function

Other main functions

CAUTION

When installing this station, do not place flammable substances behind the outlet of the handpiece. If

the handpiece is placed in the iron holder while blowing hot air, serious accidents such as fire may be

caused by hot air.

Example: Changing the offset setting from 0℉to -30℉

● Offset mode {Setting is available within the range of ±90°F (50°C)}

Each of the set values is displayed for two seconds, and each change is finalized.

CAUTION

If the total of a set value and an offset value exceeds 1120℉, the exceeding portion in the offset value is

not effective.

Select and input three letters for password

from six letters on the right.

Example: The procedure for changing the set temperature when the unit is restricted by a password.

(Password is "AbC")

The unit will move to the change setting screen for each mode after entering the password. Please change

the setting for each mode according to the procedure covered in this manual.

Press and hold the

button for more

than one second.

Press the

button once.

Press the

button thrice.

Press the

button.

Press the

button.

Press the

button.

The letters

for password

Press and hold the

button for more

than one second.

Press the

button once.

Press the

button twice.

Press the

button three times.

Press the

button.

Press the

button.

Press the

button.

CAUTION

・If the password you entered is incorrect, the display will show

three dashes for you to re-enter the password.

・If you enter the password incorrectly twice in a row, the display

will return to the previous screen.

6. PARAMETER SETTING

The auto shutoff function works by default after the station is idle for 30 minutes and it automatically

enters a power save state.

● Auto shutoff function

With this function enabled, if you press the “S” button ( button) again during cooling, cooling is stopped.

This function is used when working temperature is low and you do not have to wait until automatic stop is

made. When the set temperature is 716℉or more, the function is unavailable.

● Forced cooling bypass function

● Check of settings

CAUTION

Please do not use this function at high temperatures.

Pressing the button once allows you to check the settings of the set temperature and set

time in this order.

Example : When the set temperature is 650℉and the timer setting is 150 seconds.

The HAKKO FR-810B has the following parameters:

Parameter No.

Parameter name

℃ / ℉ selection

Auto sleep ON/OFF setting

Auto shutoff ON/OFF setting

Setting mode selection

The number of preset *

Password setting

Temperature setting mode **

Preset selection mode**

Offset setting mode**

Air flow mode**

Password***

Auto shutoff time setting

Timer mode

Forcedcoolingbypass

PresetconnectionON/OFFsetting

Value

C/F

0:OFF/1:ON

0:Normal/1:Preset

(2pcs)〜 (5pcs)

0:Open/1:Partial/2:Restricted

:○/ :×

Select three letters

30〜60min(Set in units of minutes)

o:OpenTiming/c:ClosedTiming

0:OFF/1:ON

Initial value

℉

* It is displayed only when "1:Preset mode" is selected in the setting mode.

** It is displayed only when "1:Partial" is selected in the password setting.

***It is displayed only when either "1:Partial" or "2:Restricted" is selected in the password setting.

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