Hakko Electronics FM-202 User manual

rxic

^HAK<^

SOLDERINO

STUTION

MODEL

FM-202

High-output,

temperature

controlled

soidering

station

Instruction

Manual

Thank

you

for

purchasing

the

FM-202

soldering

station.

This

high-output,

temperature

controlled

soldering

station

uses

composite

tip,

incorporating

heater

and

sensor

functions

into

one

element.

Several

process

Control

features,

unique

the

FM-202,

make

applicable

broad

range

soldering

ap-

plications.

Piease

read

this

manual

before

operating

the

FM-202.

Keep

this

manual

readily

accessible

for

reference.

TABLE

CONTENTS

PACKING

LIST.1

.2.

SPECIFICATIONS.1

WARNINGS,

CAUTIONS,

NOTES

AND

EXAMPLES.2

PART

ES.3

INITIAL

SETUP.3

OPERATION.5

TIP

IDENTIFICATION

NUMBER.9

PARAMETER

SETTINGS.10

MAINTENANCE.12

10.

ERROR

MESSAGES.14

11.

TROUBLE

SHOOTING

GUIDE.15

12.

PARTS

LIST.17

13.

TIPSTYLES

.20

14.

APPENDIXA.22

15.

WIRING

DIAGRAM.23

PACKING

LIST

FM-202

soldering

station.

FM-2027

connector

assembly

Sleeve

assembly.

Power

cord.

Control

card,

with

chain

Heat

resistant

pad

Tip

tray.

Iron

holder.

Tip

cleaner.

Instruction

manual

Tips

(not

inciuded)

Control

card

låj

OPP

FM-202

Soldering

station

Card

Chain

Tip

(not

inciuded)

Iron

holde

Power

cord

Tip

tray

Heat

resistant

pad

FM-2027

Connector

assembly

Sleeve

assembly

SPECIFICATIONS

FM-202

solderlng

station

Power

Consumption

140

Temperature

Range

200

Accuracv:

±10®C

(±18®R

Temperature

Accuracy

Temperature

Stability

•

Station

Output

Dimensions

Weight

•

Soldering

Iron

Power

Consumption

Tip

Ground

Resistance

Tip

Ground

Potential

Total

Length

(w/o

cord)

Weight

(w/o

cord)

Cord

140W

200

450^C

(400

840°f)

±10°C

(±18®F)

set

temperature

See

Rgure

±5®C

(±9®F)

idle

temperature

Set

temperature

Stability:

±5®C

{±9®Fl

119x117x178

(4.7

4.6

7.0

in)

2.7

(5.9

Ib.)

(24

<2n

188

(7.4

in.)

with

2.4D

tip

(0.067

Ib./1.07

oz.)with

2.4D

tip

1.2

ft)

Time

Figur«

Temperature

accuracy

and

stability.

NOTE:

This

product

protected

against

electrostatic

discharge.

Specifications

and

design

are

subject

change

without

notice.

■

Electrostatic

Protection

____

This

product

inciudes

such

features

electrically

eondudive

plastic

parts

aiHf

rourxlitrg

the

handpiece

and

station

nneasures

protect

the

device

soWered

from

the

effects

stalle

electricity.

sure

observe

the

following

instructions:

...

The

handle

and

other

plastic

parts

are

not

Inaulalora,

they

ara

onduclWB.

When

tylacing

parts

repairino.

take

sufficient

care

axpoaa

Ilve

elecWoal

paiew^

sure

ground

the

unit

durfng

uaa.

WARNINGS,

CAUTIONS,

NOTES

AND

EXAMPLES

Warnings,

cautions

and

notes

are

placed

critical

points

this

manual

direct

the

operator’s

attention

significant

items.

They

are

defined

follows:

WARNING:

Failure

comply

with

WARNING

may

result

serious

injury

death.

CAUTION:

Failure

comply

with

CAUTION

may

result

injury

the

operator,

damage

the

items

involved.

(Two

examples

are

given

below.)

NOTE:

NOTE

indicates

procedure

point

that

important

the

process

being

described.

EXAMPLE:

EXAMPLE

given

demonstrate

particular

procedure,

point

process.

CAUTION

When

power

ON,

tip

temperatures

will

between

200

and

450°C

(400

840°F).

avoid

injury

damage

personnel

and

items

the

work

area,

observe

the

following:

not

insert

any

foreign

substance

incompatible

tip

into

the

process

gate.

not

insert

the

tip

end

the

cartridge

into

the

process

gate.

•

not

touch

the

tip

the

metal

parts

near

the

tip.

not

allow

the

tip

come

to,

touch,

flammable

materials.

Inform

others

the

area

that

the

unit

hot

and

should

not

touched.

Tum

the

power

off

when

not

use,

left

unattended.

Turn

the

power

off

when

connecting

the

FM-2027

storing

the

FM-202.

not

remove

damage

the

bar

code

sticker.

CAUTION

prevent

accidents

damage

the

FM-202,

sure

observe

the

following:

not

use

the

FM-202

for

applications

other

than

soldering.

not

allow

the

FM-202

become

wet,

use

with

wet

hånds.

not

modify

the

FM-202.

Use

only

genuine

Hakko

replacement

parts.

not

bend

damage

the

control

card.

the

card

does

become

damaged,

not

force

the

card

into

the

station

slot.

not

strike

the

iron

against

hard

objects

remove

excess

solder.

This

will

damage

the

iron.

Remove

power

and

iron

cords

holding

the

plug

not

the

wires.

sure

the

work

area

well

ventilated.

Soldering

produces

smoke.

PART

NAMES

Control

card

FM-202

Soidering

station

Process

gate

Receptacle

Card

Chain

Tip

cleaner

Tip

(not

inciuded)

Iron

holder

Tip

tray

Power

switch

Power

receptacle

Fuse

FM-2027

Connector

assembly

Sleeve

assembly

Power

cord

Heat

resistant

pad

INITIAL

SETUP

Iron

holder

Assemble

shown;

•

Insert

the

holder

assembly

securely

into

the

Iron

holder

base.

Operation:

First,

remove

any

excess

soider

from

the

tip

thrusting

the

tip

into

the

cleaning

wire.

(Do

not

wipe

the

tip

against

the

wire.

This

may

cause

molten

solder

spatter.)

When

the

wire

become

dirty

loaded

with

solder,

turn

the

wire

until

clean

surface

presented.

When

changing

the

cleaning

wire,

lift

the

case

top

vertically

prevent

solder

debris

from

falling

out.

Place

the

spare

tips

the

tip

tray.

Connector

cord

Pass

the

connector

cord

through

the

hole

the

heat

resistant

pad.

Soldering

station

nsert

the

power

cord

into

the

receptacle

the

back

the

station.

Insert

the

connector

cord

into

the

receptacle

the

front

the

station.

Plug

the

power

cord

into

grounded

wall

Socket.

The

FM-202

protected

against

electrostatic

discharge

and

must

ground¬

for

full

efficiency.

When

the

plug

ciicks,

fully

inserted.

Receptacle

Push

the

plug

far

will

go,

and

try

remove

without

pressing

the

release

stays

the

receptacle

properly

seated.

OPERATION

Controls

and

displays

The

front

panel

the

FM-202

soldering

station

has

four

control

buttons,

the

process

gate,

the

receptacle,

and

the

card

slot.

The

power

switch

the

back

panel.

•

Four

Control

buttons:

Initiates

the

Tip

entry

mode.

When

pressed

for

less

than

one

second,

the

stored

Tip

displayed.

When

pressed

for

than

one

second,

the

Tip

entry

mode

activated.

Initiates

the

temperature

setting

mode.

When

pressed

for

less

than

one

sec¬

ond,

the

stored

temperature

dis¬

played.

When

pressed

for

than

one

second,

the

temperature

entry

mode

activated.

Increases

the

value

the

appropriate

display

window.

Decreases

the

value

the

appropriate

display

window.

The

FM-202

has

three-digit

display

element.

Depending

upon

the

selected

mode,

will

dis¬

play:

•

Normal

mode:

Sensor

temperature

(tip

temperature)

Data

entry:

Selected

quantity

(see

“data

entry

procedures”

for

exact

characteristics)

Temperature

scale:

°C

“F,

depending

upon

selection

Error

detection:

Refer

“ERROR

MESSAGES"

section

addition,

single

heater

lamp

will

flash

when

the

station

has

reached

the

desired

temperature,

indicating

that

ready

for

use.

audible

buzzer

provided

alert

the

operator:

When

the

station

has

reached

the

set

tem¬

perature.

The

buzzer

will

sound

once.

When

the

tip

inserted

into

the

process

gate,

the

buzzer

will

sound

once

when

the

bar

code

has

been

read.

When

the

low

temperature

threshold

has

been

crossed,

the

buzzer

will

sound

con-

tinuously.

The

buzzer

will

shut

off

once

the

sensed

temperature

returns

the

acceptable

range.

When

foreign

substance,

incompatible

tip,

the

soldering

end

the

tip

inserted

into

the

FM-2027,

the

display

will

flash

and

the

buzzer

will

sound

continuously.

When

the

auto

power

shutoff

activated

and

power

the

heating

element

turned

off,

the

buzzer

will

sound

three

times.

When

the

process

gate

cannot

read

the

Tip

bar

code,

the

buzzer

will

sound

three

times.

When

tip

inserted

into

the

process

gate

while

the

tip

already

the

FM-2027,

buzzer

will

sound

irregularly.

When

the

tip

properly

inserted

into

the

connector,

the

buzzer

will

sound

once.

When

tip

has

not

been

entered,

when

tip

NOT

inserted

into

the

-2027,

the

fol-

lowing

procedure

obtains:

Turn

the

power

switch

ON.

The

display

will

show

0D\

(Tip

number)

and

the

LED

the

connector

will

flash.

The

display

will

show

the

set

temperature

and

{EB-

Enter

tip

follows:

Insert

the

tip

end

the

tip

into

the

pro-

cess

gate

until

the

buzzer

sounds

ONCE.

Tip

data

are

displayed

for

one

second.

The

display

then

shows

IS~f

The

LED

indicator

will

stop

flashing,

indicating

that

the

data

are

now

stored.

Once

the

tip

inserted

into

the

connector,

heat

control

begins.

When

the

set

temperature

reached,

the

buzzer

sounds

and

the

heater

lamp

the

lower

right

the

temperature

display

starts

blinking.

When

tip

has

been

entered,

when

tip

inserted

into

the

FM-2027,

the

following

pro¬

cedure

obtains:

Turn

the

switch

ON.

The

display

will

show

the

initial

temperature

setting.

Heat

control

begins.

Tip

displayed

Turn

the

switch

ON.

Set

temperature

displayed

icn

▼

Set

temperature.

Heat

control

begins.

Enter

tip

ID.

Insert

tip

EZS--

NOTE:

The

FM-202

preset

750®F.

the

factory.

Check

the

temperature

setting

pressing

the

button.

The

set

temperature

will

dispiayed

for

two

seconds.

NOTE;

the

buzzer

sounds

three

times

when

the

tip

inserted

into

the

process

gate,

there

has

been

reading

error.

Reinsert

the

tip.

^CAUnON:

Refrain

from

inserting

foreign

objects,

the

wrong

end

the

tip,

Incompatible

tips

into

the

process

gate.

Damage

may

result.

•

Factory

settings

The

FM-202

comes

from

the

factory

with

the

following

values

preset:

Temoerature

scale

Fahrenheit

Auto

power

shutoff.

■

disabled

Low

temperature

alarm

setting

300'’F

Resetting

the

supervisor

operator

control

setting

FTHl

Tip

controlted

with

inserting

the

card.

Set

temperature

750^

Control

card

Each

FM-202

comes

with

small

card,

which

inserts

into

the

Card

slot

the

front

the

unit.

This

card

used

when

entering

data

for

the

process

Control

funetion

temperature

value

changed,

data

are

entered).

Any

FM-202

card

can

used

with

any

FM-202

sol¬

dering

station.

•

Changing

the

temperature

setti

Example:

700

840°F

Insert

the

control

card

into

the

slot

the

front

the

unit.

•

The

hundreds

digit

will

begin

flash,

indicating

that

the

unit

the

TEM¬

PERATURE

SET

mode

and

data

may

entered.

Entering

the

hundreds

digit.

•

Press

the

▼

button

set

the

desired

value.

Only

can

selected.

(In

<’C

mode,

can

selected.)

When

the

desired

value

displayed.

button

enter.

The

tens

press

the

digit

will

begin

flash.

Entering

the

tens

digit.

•

Press

the

▼

button

set

the

desired

value.

Any

value

from

can

selected.

When

displayed,

press

the

button

enter.

The

units

digit

will

begin

flash.

Entering

the

units

digit.

•

Press

the

button

set

the

de¬

sired

value.

When

the

desired

value

displayed,

press

the

button

enter.

The

desired

temperature

now

entered

into

the

system

memory

and

heater

con-

trol

will

begin.

ACAUTION:

The

Control

card

must

inserted

into

the

card

slot

the

correct

direction

for

data

entered.

\\y

100

Insert

the

card.

Tinn

ouu

^1^

Press

the

button

Press

the

button

once

Press

the

button

Press

the

button

once.

'1^

Press

the

button

once,

▼

\l/

^1^

>01

^1^

NOTE:

power

switched

off

lost

during

the

execution

this

procedure,

data

will

entered.

The

entire

procedure

must

repeated

from

step

button

down

for

least

one

When

the

station

and

the

controi

card

the

station,

the

data

entry

procedure

is:

Hold

the

second.

The

current

temperature

setting

will

dis¬

played,

then

the

hundreds

digit

will

begin

flash.

This

indicates

that

the

station

has

en-

tered

the

temperature

setting

mode.

steps

1-4

the

preceeding

page.

NOTE:

When

the

button

pressed

for

less

than

one

second,

the

current

temperature

setting

displayed.

Replacing

the

tip

ACAUTION:

The

tip

may

hot.

Avoid

holding

the

hot

tip

for

long

time

even

using

the

heat-resistant

pad.

Otherwise

burns

may

result.

Removing

the

tip:

•

Holding

down

the

look

release

buttons

the

sleeve

assembly,

pull

out

the

tip

to-

gether

with

the

sleeve

assembly

from

the

connector.

^CAUTION:

•

sure

keep

the

lock

release

buttons

held

down

while

pulling

out

the

sleeve

accembly.

Failure

will

damage

the

locking

mechanism.

•

sure

pull

out

the

tip

only

after

separating

the

sleeve

assembly

from

the

connector.

Otherwise,

the

sleeve

assembly

may

fali

down

and

break.

•

Holding

the

front

end

the

sleeve

as¬

sembly,

pull

out

the

tip.

Inserting

the

tip;

•

Holding

the

front

end

the

tip,

insert

into

the

sleeve

assembly.

^CAUTION:

Insert

the

tip

into

the

sleeve

assembly

untit

clicks

into

place.

When

you

hear

diks,

avoid

forcing

the

tip

into

the

sleeve

assembly.

•

Insert

the

“ID”

end

the

tip

into

the

pro-

cess

gate

until

the

buzzer

sounds

that

the

tip

can

read

out.

•

Insert

the

tip

securely

into

the

connector.

NOTE:

Improper

insertion

the

tip

will

cause

pear

the

display.

-t

ap-

Remove

the

tip

from

the

connector

while

pressing

these

parts.

Hold

the

front

part

the

sleeve

assembly

remove

the

tip.

Hold

this

part

insert

the

tip

into

the

sleeve

assembly.

Hold

this

part

insert

the

tip

into

the

connector.

TIP

IDENTIFICATION

NUMBER

•

Entering

the

Tip

Bar

code

T7-D24

I1Y100CB3

ail

Part

number

Serial

number

AcaUTION:

not

damage

remove

the

Tip

bar

code

sticker.

Soldering

tips

have

different

thermal

chara-

cteristics,

depending

upon

their

mass,

shape,

and

surface

area.

should

obvious

that

the

tip

temperature

idle

will

not

the

same

for

fine

tip

will

for

heavy

chisel

tip,

although

the

set

temperature

may

the

same

for

each

tip.

The

FM-202

processor

incorporates

the

ability

electronically

compensate

for

tip

geometry

variations

using

Tip

IDs.

Each

FM-202

tip

style

has

specific

Tip

ID;

whenever

tip

changed,

the

Tip

should

entered

into

the

FM-202

for

most

effective

process

control.

There

are

two

ways

enter

Tip

data

into

the

FM-202:

See

below

page

this

manual.

This

proce¬

dure

the

simplest

and

most

common.

See

Appendix

this

manual,

when

the

Tip

not

readable

for

some

reason.

How

read

out

the

bar

code

the

tip

into

the

FM-202:

Insert

the

tip

(connector

side)

into

the

pro¬

cess

gate

the

front

the

station.

Insert

the

tip

until

the

buzzer

sound

once.

The

display

shows

l5-f

The

LED

indi-

cator

will

stop

flashing.

Now

the

tip

identi-

fication

number

has

been

stored.

NOTE:

When

the

buzzer

sounds

three

times

reading

error,

insert

the

tip

again.

/jV^CAUTION:

not

insert

the

tip

opposite

side

other

incompatible

tip.

ACAUTION:

When

tip

inserting

the

FM-2027,

the

process

gate

cannot

read

the

bar

code.

tip

insert

into

the

process

gate

while

the

tip

already

the

FM-2027,

buzzer

will

sound

irregular-

ity.

Remove

the

tip

from

the

FM-2027

for

reading

the

Tip

ID.

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