Hakko Electronics 487 User manual

Instruction Manual

Soldering Flow Pot

●

Thank you for purchasing the HAKKO 487

Soldering Flow Pot.

Please read this instruction manual thoroughly

before operating the HAKKO 487.

Store the manual in a safe, easily accessible

place for future reference.

●

TABLE OF CONTENTS

1. CONSTRUCTION......................................................

2. OPERATION..............................................................

3. MAINTENANCE.........................................................

4. CLEANING THE INSIDE OF THE SOLDER BATH...

5. SPECIFICATIONS.....................................................

2020.3

MA00186XZ200330

OVERSEAS AFFILIATES

U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

TEL: (661) 294-0090 FAX: (661) 294-0096

Toll Free (800) 88-HAKKO

4 2 5 5 6

https://www.HakkoUSA.com E-mail: [email protected]

SINGAPORE: HAKKO PRODUCTS PTE., LTD.

TEL: 6748-2277 FAX: 6744-0033

https://www.hakko.com.sg E-mail: [email protected]

HONG KONG: HAKKO DEVELOPMENT CO., LTD.

TEL: 2811-5588 FAX: 2590-0217

https://www.hakko.com.cn E-mail: [email protected]

Please access the web address below for other distributors.

https://www.hakko.com

HEAD OFFICE

4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN

TEL: +81-6-6561-3225 FAX: +81-6-6561-8466

https:// www.hakko.com E-mail: [email protected]

SAFETY PRECAUTIONS

CAUTION

When the power is on, the solder bath and the unit can reach high temperatures.

The temperature of the melted solder in the solder bath is approximately 300℃ / 750 F.

Mishandling may result in burns or fire. Please make sure to comply with the following rules.

1. Use the product only on highly stable metallic workbench.

Never use it near paper or other flammable materials.

2. Never put water in the pot as this will cause solder to spatter out of the pot.

3. Turn the power off while taking breaks and when you are finished using the unit.

4. Be careful not to spatter the solder when changing the nozzle.

5. SPECIFICATIONS

Name

Power Consumption

Temperature Control

Bath Capacity

Heating Element

Outer Dimensions

Weight

HAKKO 487

850 W

normal temperature ⁓ 300℃℉ (572℉)

approx. 15kg (33lbs.)

400W×2 (cartridge heater)

330 (W) × 500 (D) × 250 (H) mm

(13×19.7×9.8 in.)

approx. 25kg (55lbs.) w/o solder

*Specifications are subject to change without notice.

Part No.

487-101

Part Name

Pulley belt

Part No.

487-101

Part Name

Pulley belt

Spare Parts

Option

- 5 -

1. CONSTRUCTION

- 1 -- 4 -

Temperature Control

Meter

Solder Flow

Outlet

Motor Switch

Power Switch

Connector for

Foot Switch

Table

1) Turn the power switch on and melt solder in the bath for 30-40 minutes.

2) Remove most of the solder from the bath, leaving just enough so that it is at

the level of the flange.

Loose the hex screw ③(2.0mm, 0.07 in.) securing the flange.

3) Disconnect the power plug from the power outlet.

Remove the rear cover, and the pulley belt from the pulley of the impeller and

the motor.

Remove the two screws ①and ②on the pulley supporting stand.

Pull up the pulley in the direction of the arrow and pull down the impeller.

4) Remove the four screws securing the chamber to the unit and remove the

chamber.

5) Remove any oxidation in the chamber by patting the side and bottom of the

chamber and clean it up.

6) Insert the impeller into the pulley supporting stand and secure them with

screws ①and ②. Place the chamber on the solder bath. Attach the pulley

belt on the pulley of the impeller and the motor.

Decure the chamber to the unit with the 4 chamber screws.

Note:

Install the impeller so that it does not touch the bottom plate

when the motor is turned on.

7) Secure the impeller and the flange.

Screw

- 3 -- 2 -

1) Plug the power cord into a power source and turn the power switch on the

front panel to "ON". The lamp will light up and the heater will begin heating

up.

2) Adjust the temperature contorol meter to the desired temperature (between

room temperature and 300℃, 572℉).

3) When the solder reaches the preset temperature, the lamp will flash on and

off.

4) When the motor switch is turned on, the solder will flow continuously.

Be sure the lamp is flashing on and off

before turning the motor switch on.

When using foot switch to operate the HAKKO 487,

be sure to first turn the moter switch off.

Solder will flow when the foot switch is depressed.

Note:

The HAKKO 487 is factory-adjusted for use with 60Hz power

sources. To use the HAKKO 487 with 50Hz power sources,

open the rear panel of the unit, remove the pulley belt from

the upper pulley and place it on the lower pulley.

Chamber Flannge

approx. 1mm(0.04 in.)

Impeller

Moter

Pulley Supporting

Stand

Pulley

Pulley Belt

487 Body

①

②

③

2) Replacing the sensor

Replace temperature control terminals Red(1) and Black(2) by soldering at

the back of the unit. Remove the sensor and replace it.

Note:

Temperature control terminal(1) Red(+) terminal.

Temperature control terminal(2) Black(-) terminal.

4. CLEANING THE INSIDE OF THE SOLDER BATH

1) Removing oxidation

Stir solder in the bath thoroughly and melt it then scrape the oxidation on the

surface of the solder.

2) Disassembling and cleaning the chamber

The chamber should be cleaned once a month in order to ensure a smooth

and even flow of solder at all times.

2. OPERATION

CAUTION

For safety reasons, be sure to ground the unit.

1) Replacing the heating element

1. Open the rear panel of the unit and remove the four white leads from the

heater connecting terminal.

2. Remove the table and pull the heat insulating material out away around the

solder bath.

3. Unscrew the nuts securing the heating element with a hex wrench.

Push the element forward and remove it from the unit.

Replave it with an identical heating element.

3. MAINTENANCE

- 3 -- 2 -

1) Plug the power cord into a power source and turn the power switch on the

front panel to "ON". The lamp will light up and the heater will begin heating

up.

2) Adjust the temperature contorol meter to the desired temperature (between

room temperature and 300℃, 572℉).

3) When the solder reaches the preset temperature, the lamp will flash on and

off.

4) When the motor switch is turned on, the solder will flow continuously.

Be sure the lamp is flashing on and off

before turning the motor switch on.

When using foot switch to operate the HAKKO 487,

be sure to first turn the moter switch off.

Solder will flow when the foot switch is depressed.

Note:

The HAKKO 487 is factory-adjusted for use with 60Hz power

sources. To use the HAKKO 487 with 50Hz power sources,

open the rear panel of the unit, remove the pulley belt from

the upper pulley and place it on the lower pulley.

Chamber Flannge

approx. 1mm(0.04 in.)

Impeller

Moter

Pulley Supporting

Stand

Pulley

Pulley Belt

487 Body

①

②

③

2) Replacing the sensor

Replace temperature control terminals Red(1) and Black(2) by soldering at

the back of the unit. Remove the sensor and replace it.

Note:

Temperature control terminal(1) Red(+) terminal.

Temperature control terminal(2) Black(-) terminal.

4. CLEANING THE INSIDE OF THE SOLDER BATH

1) Removing oxidation

Stir solder in the bath thoroughly and melt it then scrape the oxidation on the

surface of the solder.

2) Disassembling and cleaning the chamber

The chamber should be cleaned once a month in order to ensure a smooth

and even flow of solder at all times.

2. OPERATION

CAUTION

For safety reasons, be sure to ground the unit.

1) Replacing the heating element

1. Open the rear panel of the unit and remove the four white leads from the

heater connecting terminal.

2. Remove the table and pull the heat insulating material out away around the

solder bath.

3. Unscrew the nuts securing the heating element with a hex wrench.

Push the element forward and remove it from the unit.

Replave it with an identical heating element.

3. MAINTENANCE

1. CONSTRUCTION

- 1 -- 4 -

Temperature Control

Meter

Solder Flow

Outlet

Motor Switch

Power Switch

Connector for

Foot Switch

Table

1) Turn the power switch on and melt solder in the bath for 30-40 minutes.

2) Remove most of the solder from the bath, leaving just enough so that it is at

the level of the flange.

Loose the hex screw ③(2.0mm, 0.07 in.) securing the flange.

3) Disconnect the power plug from the power outlet.

Remove the rear cover, and the pulley belt from the pulley of the impeller and

the motor.

Remove the two screws ①and ②on the pulley supporting stand.

Pull up the pulley in the direction of the arrow and pull down the impeller.

4) Remove the four screws securing the chamber to the unit and remove the

chamber.

5) Remove any oxidation in the chamber by patting the side and bottom of the

chamber and clean it up.

6) Insert the impeller into the pulley supporting stand and secure them with

screws ①and ②. Place the chamber on the solder bath. Attach the pulley

belt on the pulley of the impeller and the motor.

Decure the chamber to the unit with the 4 chamber screws.

Note:

Install the impeller so that it does not touch the bottom plate

when the motor is turned on.

7) Secure the impeller and the flange.

Screw

SAFETY PRECAUTIONS

CAUTION

When the power is on, the solder bath and the unit can reach high temperatures.

The temperature of the melted solder in the solder bath is approximately 300℃ / 750 F.

Mishandling may result in burns or fire. Please make sure to comply with the following rules.

1. Use the product only on highly stable metallic workbench.

Never use it near paper or other flammable materials.

2. Never put water in the pot as this will cause solder to spatter out of the pot.

3. Turn the power off while taking breaks and when you are finished using the unit.

4. Be careful not to spatter the solder when changing the nozzle.

5. SPECIFICATIONS

Name

Power Consumption

Temperature Control

Bath Capacity

Heating Element

Outer Dimensions

Weight

HAKKO 487

850 W

normal temperature ⁓ 300℃℉ (572℉)

approx. 15kg (33lbs.)

400W×2 (cartridge heater)

330 (W) × 500 (D) × 250 (H) mm

(13×19.7×9.8 in.)

approx. 25kg (55lbs.) w/o solder

*Specifications are subject to change without notice.

Part No.

487-101

Part Name

Pulley belt

Part No.

487-101

Part Name

Pulley belt

Spare Parts

Option

- 5 -

Instruction Manual

Soldering Flow Pot

●

Thank you for purchasing the HAKKO 487

Soldering Flow Pot.

Please read this instruction manual thoroughly

before operating the HAKKO 487.

Store the manual in a safe, easily accessible

place for future reference.

●

TABLE OF CONTENTS

1. CONSTRUCTION......................................................

2. OPERATION..............................................................

3. MAINTENANCE.........................................................

4. CLEANING THE INSIDE OF THE SOLDER BATH...

5. SPECIFICATIONS.....................................................

2020.3

MA00186XZ200330

OVERSEAS AFFILIATES

U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

TEL: (661) 294-0090 FAX: (661) 294-0096

Toll Free (800) 88-HAKKO

4 2 5 5 6

https://www.HakkoUSA.com E-mail: [email protected]

SINGAPORE: HAKKO PRODUCTS PTE., LTD.

TEL: 6748-2277 FAX: 6744-0033

https://www.hakko.com.sg E-mail: [email protected]

HONG KONG: HAKKO DEVELOPMENT CO., LTD.

TEL: 2811-5588 FAX: 2590-0217

https://www.hakko.com.cn E-mail: [email protected]

Please access the web address below for other distributors.

https://www.hakko.com

HEAD OFFICE

4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN

TEL: +81-6-6561-3225 FAX: +81-6-6561-8466

https:// www.hakko.com E-mail: [email protected]

Table of contents

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