GReddy Intercooler Kit User manual

INTERCOOL

INTERCOOLINTERCOOL

INTERCOOLER

ERER

KIT

KITKIT

KIT

NISSAN

NISSANNISSAN

NISSAN

ＧＴ－Ｒ

ＧＴ－ＲＧＴ－Ｒ

ＧＴ－Ｒ

Ｒ

ＲＲ

Ｒ３５

３５３５

３５

（ＶＲ

（ＶＲ（ＶＲ

（ＶＲ３８

３８３８

３８ＤＥＴＴ

ＤＥＴＴＤＥＴＴ

ＤＥＴＴ）

））

）

ＳＰＥＣ－Ｒ

ＳＰＥＣ－ＲＳＰＥＣ－Ｒ

ＳＰＥＣ－Ｒ

ＨＧ

ＨＧＨＧ

ＨＧ

ＴＹＰＥ

ＴＹＰＥＴＹＰＥ

ＴＹＰＥ６

６６

６×

××

×２

２２

２

Please read the manual before installing this kit

Please read the manual before installing this kitPlease read the manual before installing this kit

Please read the manual before installing this kit

MODEL CHASSIS ENGINE YEAR

ＧＴ－ＲＣＢＡ－Ｒ３５ＶＲ３８ＤＥＴＴ 2007 - on

※

This GReddy Intercooler Kit

GReddy Intercooler KitGReddy Intercooler Kit

GReddy Intercooler Kit is designed for the original turbo.

※ This kit requires modification to the Intake Air duct.

GReddy Performance Products

GReddy Performance Products GReddy Performance Products

GReddy Performance Products Inc. is not responsible if

Inc. is not responsible if Inc. is not responsible if

Inc. is not responsible if NISSAN factory warranty is voided.

NISSAN factory warranty is voided.NISSAN factory warranty is voided.

NISSAN factory warranty is voided.

Installation Manual

Installation ManualInstallation Manual

Installation Manual

1.1.

Parts

Parts Parts

Parts List

ListList

List

１．Intercooler (ＴＹＰＥ６）１ＳＥＴ

２．Air diversion plate １ＳＥＴ

３．Clip ４

４．Ｍ６×１２㎜Ｐ＝１．０ HEX HEAD BOLT ２

５．Ｍ６×１５㎜Ｐ＝１．０ HEX HEAD BOLT ４

６．Ｍ６Ｐ＝１．０ LOCK NUT ６

７．Ｍ６ F/W (S) ４

８．Ｍ６ F/W (L) ２

９．Ｍ８×２５㎜Ｐ＝１．２５ Stainless ＢＦ/ＷＳ/Ｗ１０

Parts List Picture

Parts List PictureParts List Picture

Parts List Picture

１２３

４．５６７８９

２

２２

２．

．．

．Stock Parts Removal

Stock Parts RemovalStock Parts Removal

Stock Parts Removal

２

２２

２－

－－

－１

１１

１

Remove front

Remove frontRemove front

Remove front bumper

bumper bumper

bumper

(1) Disconnect the negative terminal of the battery.

(2) Remove the front fender inner cover both sides.

(3) Remove the front side under carriage cover.

※ Remove plugs to see the bolts.

※ After removing all plugs and bolts, slide to the

front.

(4) Remove the radiator cover.

(5) Remove the screws from upper side bumper.

(6) Disconnect the turn signal connectors.

※Remove the 3 screws on each side. ( they are

inside of

the bumper.)

(7) Disconnect the AIR BAG sensor connector.

(8) Remove the front bumper.

※ If it is difficult to remove the bumper, remove the

clasp first.

２

２２

２－

－－

－２

２２

２

Remover the radiator air guide

Remover the radiator air guideRemover the radiator air guide

Remover the radiator air guide

(1) Remove the engine oil cooler air intake guide.

(2) Remove the air ducts from both sides.

Clasp

Grommet

(3) Remove the impact foam from bumper reinforcement.

(4) Remove the bumper reinforcement.

(5) Disconnect connectors.

(6) Remove wires and hood release cable.

・・・Connector

A/C Liquid Tank, Out Side Temp Sensor, Horn,

Hood release cable.

・・・Clip (wiring)

・・・Clip (hood release cable)

(7) Remove the bumper retainer.

バンパーブラケット

取り付けボルト×４

※Bolt is under the air intake duct.

アーマチュア

取り付けボルト×８

A/c liquid Tank

Out side temp

sensor

Hood release

cable

Horn

(8) Remove the P/S oil cooler mount bolt.

※ Do not disconnect the cooler line.

※ Be careful not to damage oil cooler and condenser.

(9) Remove the window washer tank mount bolt.

(10) Remove the intercooler hose.

※ After removing the hose, cap off the opening..

(11) Remove the radiator air guide, the intercooler and air intake duct.

※

Slightly remove radiator air guide, then remove hood

latch cable then remove radiator air guide.

※Remove driver side first, and carefully

remove passenger

side, avoid damaging oil cooler.

２

２２

２－

－－

－３

３３

３

Remove intercooler

Remove intercoolerRemove intercooler

Remove intercooler

(1) Remove the intercooler air duct, after removing the 4 rivets.

(2) Remove the intercooler from radiator air guide.

(3) Remove the intercooler pipe (IN, OUT) from

intercooler.

※ Reuse the intercooler pipes and gasket.

※Use 6mm drill to remove the rivets.

３

３３

３．

．．

．Kit Installation

Kit Installation Kit Installation

Kit Installation

３

３３

３－

－－

－１

１１

１

Install the intercooler.

Install the intercooler.Install the intercooler.

Install the intercooler.

(1) Install the intercooler pipes (IN, OUT)

※ Reuse bolts and gasket.

※ Put silicone sealer between intercooler and intake

pipe flange .

〈Parts №１〉

(2) Install GReddy Intercooler core on the radiator air guide.

※ Do not use stock bolts, use kit bolts.〈Parts №9〉

(3) Install intercooler air intake duct to the radiator air

guide.

〈Parts №5，6，7〉

M ８×２５㎜〈№９〉

№１

M ６×１５㎜〈№５〉

№７

№６

M ８×２５㎜〈№９〉

№１

Stock bolts

Passenger side

Driver side

３

３３

３－

－－

－２

２２

２

Install Radiator Air Guide

Install Radiator Air GuideInstall Radiator Air Guide

Install Radiator Air Guide

(1) In reverse order of removal of radiator air guide. (2-2)

(2) Install air diversion plate on to the intercooler air duct.

〈Parts №2，3，4，6，8〉

３

３３

３－

－－

－３

３３

３

Start Engine

Start Engine Start Engine

Start Engine

(1) Check all piping and wiring.

(2) Connect negative battery terminal.

(3) Start engine and check for air leak and noise.

３

３３

３－

－－

－４

４４

４

Install front bumper

Install front bumperInstall front bumper

Install front bumper

In reverse order of removal of front bumper. (2-1)

This completes the Intercooler Kit installation.

This completes the Intercooler Kit installation.This completes the Intercooler Kit installation.

This completes the Intercooler Kit installation.

№

２

№３

M ６×１２㎜〈№４〉

№８

№６

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