GRAPHTEC Cutting PRO FC2230 Series User manual

FC2230-UM251-02-1600

CUTTING PRO

FC2230 SERIES

MANUAL NO. FＣ2230-UM-251

SERVICE MANUAL

GRAPHTEC CORPORATION

FC2230-UM251-02-1600

FC2230-UM251-01-1600 ii

Manual Update Index

No. 日付変更内容頁版数

1 1998/1/14 01

FC2230-UM251-01-1600 iii

FC2230-UM251-01-1600 iv

FC2230-UM251-01-1600 v

CONTENTS

1. INTRODUCTION

1.1 Model Names and Basic Specifications 1-1

1.2 Accessories 1-2

1.3 Features 1-3

1.4 Usage Precautions 1-5

1.5 Daily Maintenance and Storage 1-7

1.6 Main Specifications 1-8

1.7 External Dimensions 1-9

2. DESCRIPTION OF PARTS AND FUNCTIONS

2.1 Plotter Nomenclature 2-1

2.2 Control Panel 2-2

2.3 Mounting the Cutter Pen 2-4

2.4 Adjusting the Pen Carriage Height 2-5

2.5 Tilting the Writing Panel 2-6

2.6 Loading the Medium 2-7

2.7 Turning On the Plotter and Initialization 2-8

3. BASIC OPERATION

3.1 Menu Operations 3-1

3.2 Using the Special Functions 3-3

3.3 The Plotter is Turned On But Doesn’t Operate 3-5

3.4 Error Messages and Their Causes 3-7

3.4.1 Error messages in GP-GL command mode 3-7

3.4.2 Error messages in HP-GL emulation mode 3-8

3.5 The Cutting Results are Unsatisfactory 3-10

4. INTERFACE FUNCTIONS

4.1 RS232C Serial Interface 4-1

4.2 Centronics-Compatible Parallel Interface (8-Bit Parallel) 4-3

FC2230-UM251-01-1600 VI

5. DISASSEMBLY AND ADJUSTMENT

5.1 Adjusting the X-Axis Driver 5-1

5.1.1 Removing the X Motor Cover 5-1

5.1.2 Adjusting the X Drive Belt Tension 5-1

5.1.3 Adjusting the Belt Tension of the Front X Slider 5-2

5.1.4 Adjusting the Belt Tension of the Rear X Slider 5-2

5.1.5 Checking the Belt Tension of the Front and Rear X Slider 5-3

5.2 Adjusting the Y-Axis Driver 5-4

5.2.1 Removing the Y Motor Cover 5-4

5.2.2 Removing the Y Motor 5-4

5.2.3 Adjusting the Y Drive Belt Tension 5-6

5.3 Adjusting the Y Slider 5-7

5.3.1 Removing the Y Bar 5-7

5.3.2 Adjusting the Y Slider Belt Tension 5-8

5.4 Adjusting the Roller Pressure of the Front X Slider 5-10

5.5 Adjusting the Roller Pressure of the Rear X Slider 5-11

5.6 Adjusting the Roller Pressure of the Y Slider 5-13

5.7 Adjusting the Position of Sensor Dog Y 5-14

5.8 Mounting the Y Slider on the Y Flexible Printed Circuit Cable 5-15

5.9 Pen Block(One-Pen Specifications) 5-16

5.9.1 Removing the Pen Block Cover 5-16

5.9.2 Removing the Pen Block 5-16

5.9.3 Adjusting the Pen Block 5-17

5.10 Pen Block(Two-Pen Specifications) 5-19

5.10.1 Removing the Pen Block Cover 5-19

5.10.2 Removing the Pen Block 5-19

5.10.3 Adjusting the Pen Block 5-20

5.11 Using the Mechanical Adjustment Jigs 5-22

5.12 Replacing the Y Bar 5-23

5.12.1 Preparations 5-23

5.12.2 Replaceing the Y Bar 5-23

5.12.3 Checking the Sliding of the Y Bar Frame (Manual Check) 5-24

5.13 Adjusting the Perpendicularity Precision 5-25

5.13.1 Checking the Deviation in the Perpendicularity 5-25

5.14 Replacing the Electrostatic Adhesion Plate 5-27

5.14.1 Peeling Off the Electrostatic Adhesion Plate 5-27

5.14.2 Preliminary Preparations for Pasting On New Plate 5-27

5.14.3 Attaching the Electrostatic Adhesion Plate 5-29

FC2230-UM251-01-1600 vii

6. TROUBLESHOOTING FLOWCHARTS

6.1 Checking for Faulty Rotation of the Blade 6-1

6.2 The Cutting Media Cannot be Satisfactorily Cut 6-2

6.3 Initialization is Abnormal 6-8

6.4 Pen UP/DOWN Operations are Abnormal 6-10

6.5 The X-Axis Backlash is Excessive 6-12

6.6 The Y-Axis Backlash is Excessive 6-13

7. ELECTRICAL ADJUSTMENTS

7.1 Flowchart of the Adjustment Sequence 7-1

7.2 Location of the Boards 7-2

7.2.1 Main Board (PR216001B) 7-2

7.2.2 Main Joint Board (PR223282) 7-3

7.2.3 X Flex. Board (PR223224) 7-3

7.3 Switching the Power Unit’s Supply Voltage 7-4

7.4 PowerUnit 7-5

7.5 Setting the DIP Switches 7-6

7.6 Clearing the Non-Volatile RAM 7-7

7.7 Default Trimmer Settings 7-8

7.8 Adjusting the Motor Offset 7-9

7.9 Adjusting the Pen Offset 7-11

7.10 Adjusting the Pen Servo 7-12

7.11 Adjusting the Pen Force 7-14

7.12 Adjusting the Main Servo Axes GAIN 7-16

7.13 Adjusting the Pen Interval 7-17

7.14 DIP Switch Factory Settings 7-19

7.15 Factory Preset Settings 7-20

7.16 Using the Test Modes 7-22

7.16.1 Sensor Test Mode 7-22

7.16.2 Keyboard Test Mode 7-23

7.16.3 Setting the Parallel Interface 7-24

7.16.4 Belt Running Test 7-25

8. CONFIGURATION, MAINTENANCE PARTS AND

MAINTENANCE TOOLS

8.1 Configuration 8-1

8.2 Maintenance Parts 8-2

8.2.1 Mechanical Maintenance Parts 8-2

8.2.2 Board-Related Maintenance Parts 8-2

8.3 Tools Required for Maintenance Work 8-3

FC2230-UM251-01-1600 viii

9. DISASSEMBLY DIAGRAMS AND PARTS LISTS

9.1 Mainframe (1-pen type) 9-1

9.2 Mainframe (2-pen type) 9-3

9.3 Stand Section 9-5

9.4 Control Panel Unit 9-7

9.5 Control Unit 9-9

9.6 X Drive Unit 9-11

9.7 Y Drive Section (1-pen type) 9-14

9.8 Y Drive Section (2-pen type) 9-17

9.9 Roll Stocker (Option) 9-20

9.10 Pen Block Conversion 9-20

10. BLOCK DIAGRAMS, CIRCUIT DIAGRAMS, AND PARTS LISTS

10.1 Wiring Connection 10-1

10.2 Key Joint

Board (PR223281) 10-3

10.3 Main Joint Board (PR223282A) 10-4

10.4 X Joint Board (PR223203) 10-7

10.5 X Flex Board (PR223224A) 10-8

10.6 X-Y Joint Board (PR223225A) 10-9

10.7 Pen Flex Board (PR223226A) 10-10

10.8 1-Pen Board (PR223107) 10-11

10.9 Pen Board (PR223227A) 10-12

10.10 High Voltage Board (PR31003) 10-13

10.11 Main Board (PR216001) 10-15

10.12 Miscellaneous 10-35

11. VACUUM SUCTION

11.1 Selecting the Vacuum Pump 11-1

11.2 Installation Location 11-2

11.3 Vacuum Pump Wiring 11-3

FC2230-UM251-01-1600 ix

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