Graco Husky 1050A Instruction Manual

Intended for fluid transfer applications powered by sweet natural gas (less than 4 ppm

hydrogen sulfide) in accordance with American and Canadian National Standards for

Natural Gas Operated Diaphragm Pumps (ANSI LC 6-2008 and CSA TIL R-14).

For professional use only.

See page 3 for model information.

120 psi (0.83 MPa, 8.3 bar) Maximum Fluid

Working Pressure

120 psi (0.83 MPa, 8.3 bar) Maximum Gas Input

Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

ti13946a

Operation

Husky®1050A,

CSA-Certified

Diaphragm Pumps 313598C

ENG

151481

II 2 GD c IIC T4

0359

Related Manual

2313598C

Contents

Related Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Process Fluid Compatibility . . . . . . . . . . . . . . . . . 3

ATEX Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

General Information . . . . . . . . . . . . . . . . . . . . . . 7

Tighten Fasteners Before Setup . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Exhaust Ventilation . . . . . . . . . . . . . . . . . . . . . . . 9

Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 11

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 11

Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 11

Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Pressure Relief Procedure . . . . . . . . . . . . . . . . 13

Flush the Pump Before First Use . . . . . . . . . . . 13

Tighten Fasteners Before Setup . . . . . . . . . . . . 13

Starting and Adjusting the Pump . . . . . . . . . . . 13

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance Schedule . . . . . . . . . . . . . . . . . . . 14

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Tighten Threaded Connections . . . . . . . . . . . . . 14

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 14

Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 15

Repair and Parts . . . . . . . . . . . . . . . . . . . . . . . . 15

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Performance Chart . . . . . . . . . . . . . . . . . . . . . . . . . 18

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 20

Related Manual

Manual Description

313435 Husky 1050 Air-Operated

Diaphragm Pump, Repair/Parts

Models

313598C 3

Models

Process Fluid Compatibility

Models with Buna-N seats, balls, and diaphragms:

Petroleum-based fluids, water, oils, hydrocarbons, mineral spirits.

NO acetone, MEK, ozone, chlorinated hydrocarbons, nitro hydrocarbons.

Models with FKM Fluoroelastomer seats, balls, and diaphragms:

Acids, xylene, mineral spirits, water, oils, unleaded fuels.

NO ketones, low molecular weight ester and nitro containing compounds.

ATEX Note

The muffler included with the pump is not approved for use in explosive atmosphere locations.

ATEX applications require the use of a metal or conductive plastic muffler, or remote exhaust

using static-free hoses or metal piping.

Graco

Part Graco Matrix

Identification Number

Maximum

Working Pressure

psi (MPa, bar)

647043 1050A-AC1AA1BNBNBN— 120 (0.83, 8.3)

647047 1050A-AC1AA1FKFKFK— 120 (0.83, 8.3)

647124 1050A-AC1AA2BNBNBN— 120 (0.83, 8.3)

647128 1050A-AC1AA2FKFKFK— 120 (0.83, 8.3)

Pump size

and material

1050A

Configuration Fluid Covers

and Manifolds

A1 or A2

Seats, Check Balls,and

Diaphragms

BN or FK

Manifold

O-rings

—AC1A

1 inch ports,

50 gpm,

Aluminum

Center

Section and

Air Valve

CSA-Certified Standard No Data

Monitoring A1

Aluminum, npt

Aluminum, bspt

Buna-N

FKM Fluoroelastomer

None

Warnings

4313598C

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-

ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers

to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings

may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield

wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire

and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of sol-

vent and gasoline.

• Route exhaust away from all sources of ignition. If diaphragm ruptures, fluid may be

exhausted with gas. See Exhaust Ventilation, page 9.

• Do not plug or unplug power cords, or turn lights on or off when flammable fumes

are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Warnings

313598C 5

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-

nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warn-

ings. For complete information about your material, request MSDS from distributor

or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn

off all equipment and follow the Pressure Relief Procedure when equipment is not

in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and

hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the

eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure when you stop spraying and before clean-

ing, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-

ately.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause

serious chemical reaction and equipment rupture. Failure to follow this warning can

result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated

hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact

your material supplier for compatibility.

WARNING

Warnings

6313598C

PLASTIC PARTS CLEANING SOLVENT HAZARD

Many solvents can degrade plastic parts and cause them to fail, which could cause

serious injury or property damage.

• Use only compatible water-based solvents to clean plastic structural or pres-

sure-containing parts.

• See Technical Data in this and all other equipment instruction manuals. Read fluid

and solvent manufacturer’s MSDS’s and recommendations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on

skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted

with gas.

• Store hazardous fluid in approved containers, and dispose of it according to appli-

cable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To

avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in

the operating area of the equipment to help protect you from serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes

but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and sol-

vent manufacturer

WARNING

Installation

313598C 7

Installation

General Information

• The Typical Installation shown in FIG. 3 is

only a guide for selecting and installing sys-

tem components. Contact your Graco dis-

tributor for assistance in planning a system

to suit your needs.

• Installation and use must be in accordance

with the American and/or Canadian

National Standards for Natural Gas Oper-

ated Diaphragm Pumps (ANSI LC 6-2008,

CSA TIL R-14) and must comply with all

local, state, and federal codes.

• If the diaphragm ruptures, natural gas may

mix with the fluid being pumped. Take

appropriate precautions.

Tighten Fasteners Before Setup

Before using the pump for the first time, check

and retorque all external fasteners. See

Torque Instructions, page 15.

Mounting

1. Be sure the mounting surface can support

the weight of the pump, hoses, and acces-

sories, as well as the stress caused during

operation.

2. Mount in an upright, horizontal position as

shown in FIG. 3.

3. For all mountings, be sure the pump is

bolted directly to the mounting surface.

4. For ease of operation and service, mount

the pump so air valve, gas inlet, fluid inlet

and fluid outlet ports are easily accessible.

5. Rubber Foot Mounting Kit 236452 is avail-

able to reduce noise and vibration during

operation.

Grounding

The equipment must be grounded. Grounding

reduces the risk of static and electric shock by

providing an escape wire for the electrical cur-

rent due to static build up or in the event of a

short circuit.

Pump: See FIG. 1. Loosen the grounding

screw (GS). Insert one end of a 12 ga. mini-

mum ground wire (R) behind the screw and

tighten the screw securely. Connect the clamp

end of the ground wire to a true earth ground.

A ground wire and clamp, Part 238909, is

available from Graco.

• This pump exhausts natural gas and must

be ventilated to a remote area. See

Exhaust Ventilation on page 9.

• Never lift a pump under pressure. If

dropped, the fluid section may rupture.

Always follow the Pressure Relief Proce-

dure on page 13 before moving or lifting

the pump.

This pump must be electrically grounded

using the grounding conductor provided.

Improper grounding can cause hazardous

operation.

Installation

8313598C

Gas and fluid hoses: Use only grounded

hoses with a maximum of 500 ft (150 m) com-

bined hose length to ensure grounding

continuity.

Solvent pails used when flushing: Follow

local code. Use only conductive metal pails,

placed on a grounded surface. Do not place

the pail on a nonconductive surface, such as

paper or cardboard, which interrupts ground-

ing continuity.

Fluid supply container: follow local code.

Suction device nozzle: must be bonded to

metal container from which it is suctioning by

firm metal-to-metal contact to a properly

grounded suction hose and pump.

Piping, valves, and fittings: use only electri-

cally conductive materials. Bond and ground

per code.

Check your system electrical continuity after

the initial installation, and then set up a regular

schedule for checking continuity to be sure

proper grounding is maintained.

Gas Line

See FIG. 3, page 10.

1. Install a regulator (C) and gauge to control

the fluid pressure. Locate it close to the

pump.

2. Locate a bleed-type master gas valve (B,

required in your system) close to the pump

and use it to relieve trapped natural gas. Be

sure the valve is easily accessible from the

pump and located downstream from the

regulator.

3. Locate another bleed-type master valve (E)

upstream from all natural gas line accesso-

ries and use it to isolate them during clean-

ing and repair.

4. A filter (F) removes harmful dirt and mois-

ture from the compressed gas supply.

5. Install a grounded, flexible gas hose

between the accessories and the 1/2 in.

npt(f) pump inlet (D). See FIG. 3. Use a

minimum 1/2 in. (13 mm) ID hose.

FIG. 1. Ground Screw and Wire

GS R

ti12214a

Trapped gas can cause the pump to cycle

unexpectedly, which could result in serious

injury from splashing.

Installation

313598C 9

Exhaust Ventilation

The gas exhaust port is 3/4 npt(f). Do not

restrict the gas exhaust port. Excessive

exhaust restriction can cause erratic pump

operation.

1. Remove the muffler (T) from the pump gas

exhaust port.

2. Install a grounded exhaust hose (U) and

connect the muffler (T) to the other end of

the hose. The minimum size for the exhaust

hose is 3/4 in. (19 mm) ID. If a hose longer

than 15 ft (4.57 m) is required, use a larger

diameter hose. Avoid sharp bends or kinks

in the hose.

3. Place a container at the end of the exhaust

line to catch fluid in case a diaphragm rup-

tures. Locate the container away from all

sources of ignition, including pilot lights and

waste materials. If the diaphragm ruptures,

the fluid being pumped will exhaust with the

natural gas.

Be sure to read and follow the TOXIC FLUID

OR FUMES HAZARD warning, page 6, and

FIRE AND EXPLOSION HAZARD warning,

page 4, before operating this pump. You must

vent the exhaust to a safe location, such as

away from people, animals, food handling

areas, and all sources of ignition. Vent in

accordance with local codes, or in the

absence of local codes, an industry or

nationally recognized code having jurisdic-

tion over the specific installation.

FIG. 2. Vent exhaust gas

Key:

A Main natural gas supply line

B Bleed-type master gas valve

(required for pump)

CGasregulator

DGasinlet

E Master gas valve (for accessories)

F Gas line filter

T Muffler

U Grounded gas exhaust hose

V Container for remote gas exhaust

ti14219a

Installation

10 313598C

Key:

A Main natural gas supply line

B Bleed-type master gas valve (required)

C Gas regulator

DGasinlet

E Master gas valve (for accessories)

F Gas line filter

G Fluid suction line

J Fluid drain valve (required)

K Fluid shutoff valve

L Fluid line

M Fluid inlet

R Ground wire (required; see page 7 for

installation instructions)

U Grounded gas exhaust hose

FIG. 3. Typical Installation

to remote

exhaust

location

ti14359a

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