Graco Husky 2150e User manual

Operation

Husky™ Husky™

Husky™2150e 2150e

2150e

Electric Electric

Electric- -

-Operated Operated

OperatedDiaphragm Diaphragm

DiaphragmPump Pump

Pump3A4068H

2–Inch 2–Inch

2–Inchpumps pumps

pumpswith with

withelectric electric

electricdrive drive

drivefor for

for󰘱uid 󰘱uid

󰘱uidtransfer transfer

transferapplications. applications.

applications.

Not Not

Notapproved approved

approvedfor for

foruse use

usein in

inexplosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations locations

locationsunless unless

unlessotherwise otherwise

otherwisestated. stated.

stated.See See

See

Approvals Approvals

Approvalspage page

pagefor for

formore more

moreinformation. information.

information.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

ReadallwarningsandinstructionsinthismanualandinyourHusky

2150eRepair/Partsmanual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

MaximumWorkingPressure:100psi

(0.69MPa,6.9bar)

Seepage7forapprovals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

Warnings...........................................................3

Con󰘰gurationNumberMatrix...............................6

OrderingInformation...........................................8

Installation..........................................................9

GeneralInformation.....................................9

TightenFasteners........................................9

TipstoReduceCavitation.............................9

MountthePump..........................................12

GroundTheSystem.....................................13

AirLine........................................................14

FluidSupplyLine.........................................14

FluidOutletLine...........................................14

ElectricalConnections..................................15

LeakSensorWiring......................................17

CompressorWiring......................................18

Operation...........................................................19

TightenFasteners........................................19

InitialCon󰘰guration(ACwithVFD)................19

FlushthePumpBeforeFirstUse..................19

TransferModeVs.LowPulsation

Mode.............................................19

StartandAdjustthePump............................19

PressureReliefProcedure............................20

PumpShutdown..........................................20

VFDOperation...................................................21

VFDControlPanel.......................................21

AdjusttheSpeed.........................................21

Maintenance......................................................22

MaintenanceSchedule.................................22

Lubrication...................................................22

TightenThreadedConnections.....................22

FlushingandStorage...................................22

TorqueInstructions.............................................23

Torquesequence.........................................23

PerformanceCharts............................................25

Dimensions........................................................29

TechnicalData...................................................38

GracoStandardHuskyPumpWarranty................44

Related Related

RelatedManuals Manuals

Manuals

ManualNumberTitle

3A5131Husky™2150eElectric-OperatedDiaphragmPump,Repair/Parts

23A4068H

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffandremovepowerbeforedisconnectinganycablesandbeforeservicingorinstalling

equipment.Forcart-mountedmodels,unplugthepowercord.Forallotherunits,disconnect

poweratthemainswitch.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

•Wait󰘰veminutesforcapacitordischargebeforeopeningequipment.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

3A4068H3

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

43A4068H

Warnings

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatincon󰘰nedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievethe󰘱uidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Read󰘱uidand

solventmanufacturer’sSafetyDataSheet(SDS)andrecommendations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMESHAZARD HAZARD

HAZARD

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheet(SDS)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A4068H5

CongurationNumberMatrix

Con󰘰guration Con󰘰guration

Con󰘰gurationNumber Number

NumberMatrix Matrix

Matrix

Checktheidenti󰘰cationplate(ID)forthe

Con󰘰gurationNumberofyourpump.Usethe

followingmatrixtode󰘰nethecomponentsofyour

pump.

Sample Sample

SampleCon󰘰guration Con󰘰guration

Con󰘰gurationNumber: Number:

Number:2150A 2150A

2150A- -

-E,A04AA1TPTPTP E,A04AA1TPTPTP

E,A04AA1TPTPTP- -

-- -

2150 2150

2150A A

AE E

EA A

A04 04

04A A

AA1 A1

A1TP TP

TPTP TP

TP- -

-- -

Pump

Model

Wetted

Section

Material

DriveCenter

Section

Material

GearBox

andCom-

pressor

MotorFluidCoversand

Manifolds

SeatsBallsDiaphragmsManifold

O-Rings

NOTE: NOTE:

NOTE:Somecombinationsarenotpossible.PleaserefertoOrderingInformation,page8.

Pump Pump

PumpWetted Wetted

WettedSection Section

Section

Material Material

Material

Drive Drive

DriveType Type

TypeCenter Center

CenterSection Section

Section

Material Material

Material

Gearbox Gearbox

Gearboxand and

and

Compressor Compressor

Compressor

Motor Motor

Motor

2150 2150

2150A A

AAluminumE E

EElectricA A

AAluminum94 94

94NoGearboxor

CompressorA A

AStandard

InductionMotor

C C

CConductive

PolypropyleneS S

SStainlessSteel04 04

04HighSpeedGear

RatioC C

CATEXInduction

Motor

F F

FPVDF05 05

05HighSpeed

GearRatio/120V

Compressor

D D

DFlameproof

InductionMotor

I I

ICastIron06 06

06HighSpeed

GearRatio/240V

Compressor

G G

GNoMotor

P P

PPolypropylene14 14

14MidSpeedGear

Ratio

S S

SStainlessSteel15 15

15MidSpeed

GearRatio/120V

Compressor

16 16

16MidSpeed

GearRatio/240V

Compressor

24 24

24LowSpeedGear

Ratio

25 25

25LowSpeed

GearRatio/120V

Compressor

26 26

26LowSpeed

GearRatio/240V

Compressor

63A4068H

CongurationNumberMatrix

Fluid Fluid

FluidCovers Covers

Coversand and

and

Manifolds Manifolds

Manifolds

Seat Seat

SeatMaterial Material

MaterialBall Ball

BallMaterial Material

MaterialDiaphragm Diaphragm

DiaphragmMaterial Material

MaterialManifold Manifold

Manifold

O O

O- -

-Rings Rings

Rings

A1 A1

A1Aluminum,nptGE GE

GEGeolastAC AC

ACAcetalGE GE

GEGeolast– –

–– –

–Modeldoes

notuseo-rings

A2 A2

A2Aluminum,bspPP PP

PPPolypropy-

leneCW CW

CWPolychloroprene

WeightedPT PT

PTPTFE/Neoprene

2–PiecePT PT

PTPTFE

C2 C2

C2Conductive

polypropylene,

end󰘱ange

PV PV

PVPVDFGE GE

GEGeolastSP SP

SPSantoprene

F2 F2

F2PVDF,end

󰘱angeSP SP

SPSantoprenePT PT

PTPTFETP TP

TPTPE

P2 P2

P2Polypropylene,

end󰘱angeSS SS

SS316Stainless

SteelSD SD

SD440CStainless

SteelEO EO

EOEPDM

Overmold

S1 S1

S1Stainlesssteel,

nptTP TP

TPTPESP SP

SPSantoprene

S2 S2

S2Stainlesssteel,

bspTP TP

TPTPE

S5 S5

S5- -

-1 1

1Stainlesssteel,

center󰘱ange,

horizontaloutlet

S5 S5

S5- -

-2 2

2Stainlesssteel,

center󰘱ange,

verticaloutlet

I1 I1

I1CastIron,

standardports,

npt

I2 I2

I2CastIron,

standardports,

bsp

Approvals Approvals

Approvals

✦Aluminum,castiron,conductive

polypropylene,andstainlesssteelpumpswith

motorcodeCarecerti󰘰edto:

II2GExhdIIBT3Gb

✚Aluminum,castiron,conductive

polypropylene,andstainlesssteelpumpswith

motorcodeGarecerti󰘰edto:

II2GExhIIBT3Gb

★MotorscodedDarecerti󰘰edto:

ClassI,Div1,GroupD,T3B

ClassII,Div1,GroupF&G,T3B

AllModels(exceptgearboxandcompressor

codes05,15,and25,ormotorcodeD)are

certi󰘰edto:

3A4068H7

OrderingInformation

Ordering Ordering

OrderingInformation Information

Information

To To

ToFind Find

FindYour Your

YourNearest Nearest

NearestDistributor Distributor

Distributor

1.Visitwww.graco.com.

2.ClickonWhere Where

Whereto to

toBuy Buy

BuyandusetheDistributor Distributor

DistributorLocator. Locator.

Locator.

To To

ToSpecify Specify

Specifythe the

theCon󰘰guration Con󰘰guration

Con󰘰gurationof of

ofa a

aNew New

NewPump Pump

Pump

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

OR OR

UsetheOnline Online

OnlineDiaphragm Diaphragm

DiaphragmPump Pump

PumpSelector Selector

SelectorTool Tool

Toolat at

atwww.graco.com www.graco.com

www.graco.com. .

.SearchforSelector. Selector.

Selector.

To To

ToOrder Order

OrderReplacement Replacement

ReplacementParts Parts

Parts

Please Please

Pleasecall call

callyour your

yourdistributor. distributor.

distributor.

83A4068H

Installation

Installation Installation

Installation

Installationofthisequipmentinvolvespotentially

hazardousprocedures.Onlytrainedandquali󰘰ed

personnelwhohavereadandwhounderstand

theinformationinthismanualshouldinstallthis

equipment.

•Allelectricalwiringmustbedonebyaquali󰘰ed

electricianandcomplywithalllocalcodesand

regulations

General General

GeneralInformation Information

Information

TheTypicalInstallationshownisonlyaguidefor

selectingandinstallingsystemcomponents.Contact

yourGracodistributorforassistanceinplanninga

systemtosuityourneeds.AlwaysuseGenuine

GracoPartsandaccessories.Besureallaccessories

areadequatelysizedandpressureratedtomeetthe

system’srequirements.

Referencelettersinthetext,forexample(A),referto

thecalloutsinthe󰘰gures.

Tighten Tighten

TightenFasteners Fasteners

Fasteners

Beforemountingandusingthepumpforthe󰘰rsttime,

checkandretorqueallexternalfasteners.Follow

TorqueInstructions,page23,orseethetorque

tagonyourpump.Afterthe󰘰rstdayofoperation,

retorquethefasteners.

Tips Tips

Tipsto to

toReduce Reduce

ReduceCavitation Cavitation

Cavitation

Cavitationinadoublediaphragmpumpisthe

formationandcollapseofbubblesinthepumped

liquid.Frequentorexcessivecavitationcancause

seriousdamage,includingpittingandearlywearof

󰘱uidchambers,balls,andseats.Itmayresultin

reducedef󰘰ciencyofthepump.Cavitationdamage

andreducedef󰘰ciencybothresultinincreased

operatingcosts.

Cavitationdependsonthevaporpressureofthe

pumpedliquid,thesystemsuctionpressure,andthe

velocitypressure.Itcanbereducedbychangingany

ofthesefactors.

1.Reducevaporpressure:Decreasethe

temperatureofthepumpedliquid.

2.Increasesuctionpressure:

a.Lowertheinstalledpositionofthepump

relativetotheliquidlevelinthesupply.

b.Reducethefrictionlengthofthesuction

piping.Rememberthat󰘰ttingsaddfriction

lengthtothepiping.Reducethenumberof

󰘰ttingstoreducethefrictionlength.

c.Increasethesizeofthesuctionpiping.

NOTE: NOTE:

NOTE:Besuretheinlet󰘱uidpressuredoesnot

exceed25%oftheoutletworkingpressure.

3.Reduceliquidvelocity:Slowthecyclicrateof

thepump.

Pumpedliquidviscosityisalsoveryimportantbut

normallyiscontrolledbyfactorsthatareprocess

dependentandcannotbechangedtoreduce

cavitation.Viscousliquidsaremoredif󰘰culttopump

andmorepronetocavitation.

Gracorecommendstakingalltheabovefactors

intoaccountinsystemdesign.Tomaintainpump

ef󰘰ciency,supplyonlyenoughpowertothepumpto

achievetherequired󰘱ow.

Gracodistributorscansupplysitespeci󰘰c

suggestionstoimprovepumpperformanceand

reduceoperatingcosts.

3A4068H9

Installation

Figure1TypicalInstallationforpumpswithouta

compressor

System System

SystemComponents Components

ComponentsAccessories/Components Accessories/Components

Accessories/ComponentsNot Not

NotSupplied Supplied

Supplied

BFluidinletportA*PowercordtoVFD

CFluidoutletportF*Grounded,󰘱exibleairsupplyline

DMountingfeetGBleed-typemasterairvalve

EAirinletportHAir󰘰lter/regulatorassembly

PPumpGroundJMasterairvalve(foraccessories)

RCentersectionregulatorK*Grounded,󰘱exible󰘱uidsupplyline

LFluiddrainvalve(mayberequiredforyour

pumpinstallation)

MFluidshutoffvalve

N*Grounded,󰘱exible󰘱uidoutletline

*Required.Suppliedbycustomer.

103A4068H

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