Graco AirPro 313516C User manual

313516C

Instructions-Parts

Automatic AirPro®

Spray Guns

Conventional, HVLP, and Compliant guns for spraying paints and coatings.

See page 2 for model information.

100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure

100 psi (0.7 MPa, 7 bar) Maximum Working Air Pressure

Important Safety Instructions

Read all warnings and instructions in this

manual. Save these instructions.

Part 24A749 Conventional Gun shown

mounted on Part 288217 Manifold

Part 24A753 Conventional Gun with fluid control

shown mounted on Part 288223 Manifold.

ti13585a

ti13586a

II2GcIIBT6

Models

2313516C

Contents

Models .............................2

Warnings ...........................3

Selection Charts .....................5

Air Flow ............................8

Installation .........................10

Setup .............................14

Operation ..........................18

Troubleshooting .....................21

Service ............................23

Parts..............................26

Repair Kits .........................28

Accessories ........................34

Dimensions ........................36

Mounting Hole Layouts ...............38

Technical Data ......................43

Graco Standard Warranty .............44

Graco Information ...................44

Models

NOTE: A manifold is required for each gun to be installed. Refer to the Parts section for manifold

information.

Application

Orifice Size

in. (mm) Conventional HVLP Compliant

General Metal 0.020 (0.5) 24B333 24B334 24B335

General Metal 0.030 (0.8) 24A747 24A754 24A761

General Metal 0.042 (1.1) 24A748 24A755 24A762

General Metal 0.055 (1.4) 24A749 24A756 24A763

General Metal 0.070 (1.8) 24A750 24A757 24A764

General Metal with Fluid Control Knob 0.030 (0.8) 24A751 24A758 24A765

General Metal with Fluid Control Knob 0.042 (1.1) 24A752 24A759 24A766

General Metal with Fluid Control Knob 0.055 (1.4) 24A753 24A760 24A767

High Wear 0.059 (1.5) 24A774 24A776 24A778

High Wear 0.070 (1.8) 24A775 24A777 24A779

High Wear 0.086 (2.2) 24B336

High Wear 0.110 (2.8) 24C316

Wood 0.030 (0.8) 24A768 24A770 24A772

Wood 0.040 (1.0) 24A769 24A771 24A773

Warnings

313516C 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equip-

ment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers

to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings

may be found throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or

explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric

lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when

flammable fumes are present.

• Ground all equipment in the work area.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn

off all equipment and follow the Pressure Relief Procedure in this manual when

equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and

hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNING

Warnings

4313516C

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the

eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and

before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-

ately.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on

skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to appli-

cable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when

in the operating area of the equipment to help protect you from serious injury, includ-

ing eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment

includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

WARNING

Selection Charts

313516C 5

Selection Charts

TERMS

Light Fluid: Up to 18 seconds with No. 2 Zahn

cup (20 centipoise)

Medium Fluid:19 to 28 seconds with No. 2

Zahn cup (20-64 centipoise)

Heavy Fluid: Greater than 28 seconds with

No. 2 Zahn cup (greater than 64 centipoise) --

2.8 Volatile Organic Compounds, High-solid

Polyurethanes, Heavy Waterborne Enamels

General Metal Applications

★With Fluid Control Knob (for fine adjustment of fluid flow).

Gun

Assembly

Part No. Type

Includes: Air Cap

Part No.

(without pin,

for reference)

Orifice

Size

in. (mm)

Material Usage

Needle/

Nozzle Kit

Part No.

Air Cap

with Pin

Part No. Viscosity

Flow

oz./min. (l/min.)

24B333 Conventional 24B332 24B544 289773 0.020 (0.5) light 2–6 (0.06–0.18)

24A747 Conventional 24A687 24B544 289773 0.030 (0.8) light 4–10 (0.12–0.30)

24A748 Conventional 24A688 24B544 289773 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A749 Conventional 24A689 24B544 289773 0.055 (1.4) medium 12–18 (0.36–0.54)

24A750 Conventional 24A690 24B545 289784 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

24B334 HVLP 24B332 24B539 289041 0.020 (0.5) light 2–6 (0.06–0.18)

24A754 HVLP 24A687 24B539 289041 0.030 (0.8) light 4–10 (0.12–0.30)

24A755 HVLP 24A688 24B539 289041 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A756 HVLP 24A689 24B539 289041 0.055 (1.4) medium 12–18 (0.36–0.54)

24A757 HVLP 24A690 24B539 289041 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

24B335 Compliant 24B332 24B540 289042 0.020 (0.5) light 2–6 (0.06–0.18)

24A761 Compliant 24A687 24B540 289042 0.030 (0.8) light 4–10 (0.12–0.30)

24A762 Compliant 24A688 24B540 289042 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A763 Compliant 24A689 24B540 289042 0.055 (1.4) medium 12–18 (0.36–0.54)

24A764 Compliant 24A690 24B540 289042 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

24A751★Conventional 24A687 24B544 289773 0.030 (0.8) light 4–10 (0.12–0.30)

24A752★Conventional 24A688 24B544 289773 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A753★Conventional 24A689 24B544 289773 0.055 (1.4) medium 12–18 (0.36–0.54)

24A758★HVLP 24A687 24B539 289041 0.030 (0.8) light 4–10 (0.12–0.30)

24A759★HVLP 24A688 24B539 289041 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A760★HVLP 24A689 24B539 289041 0.055 (1.4) medium 12–18 (0.36–0.54)

24A765★Compliant 24A687 24B540 289042 0.030 (0.8) light 4–10 (0.12–0.30)

24A766★Compliant 24A688 24B540 289042 0.042 (1.1) light-medium 8–14 (0.24–0.42)

24A767★Compliant 24A689 24B540 289042 0.055 (1.4) medium 12–18 (0.36–0.54)

Selection Charts

6313516C

High Wear Applications

✠Needle tip and nozzle exit constructed from tungsten carbide.

Wood Applications

Gun Selection

HVLP Guns

An HVLP gun is a high transfer efficiency gun

that limits the air pressure at the air cap to

10 psi (0.07 MPa, 0.7 bar) maximum. In some

areas, an HVLP gun is required for compliance

with environmental standards. See the Air Cap

chart, page 7, for maximum inlet pressures.

Compliant Guns

A compliant gun is a high transfer efficiency

gun that has been tested to have a transfer

efficiency greater than or equal to HVLP guns.

In addition, the compliant air cap consumes

much less air than the HVLP air cap. Graco

compliant guns have no restrictions on air cap

pressures. See the Air Cap chart, page 7, for

maximum inlet pressures.

Gun

Assembly

Part No. Type

Includes: Air Cap

Part No.

(without pin,

for reference)

Orifice

Size

in. (mm)

Material Usage

Needle/

Nozzle Kit

Part No.

Air Cap

with Pin

Part No. Viscosity

Flow

oz./min. (l/min.)

24A774✠Conventional 24A693 24B537 288861 0.059 (1.5) medium 12–18 (0.36–0.54)

24A775✠Conventional 24A694 24B536 289049 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

24B336✠Conventional 24B358 24B536 289049 0.086 (2.2) heavy >20 (>0.60)

24C316✠Conventional 24C142 24B536 289049 0.110 (2.8) heavy >25 (>0.74)

24A776✠HVLP 24A695 24B541 289115 0.059 (1.5) medium 12–18 (0.36–0.54)

24A777✠HVLP 24A696 24B542 289325 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

24A778✠Compliant 24A695 24B538 289050 0.059 (1.5) medium 12–18 (0.36–0.54)

24A779✠Compliant 24A696 24B543 289327 0.070 (1.8) medium-heavy 16–20 (0.48–0.60)

Gun

Assembly

Part No. Type

Includes: Air Cap

Part No.

(without pin,

for reference)

Orifice

Size

in. (mm)

Material Usage

Needle/

Nozzle Kit

Part No.

Air Cap

with Pin

Part No. Viscosity

Flow

oz./min. (l/min.)

24A768 Conventional 24A691 24B533 288862 0.030 (0.8) light 4–10 (0.12–0.30)

24A769 Conventional 24A692 24B533 288862 0.040 (1.0) light-medium 8–14 (0.24–0.42)

24A770 HVLP 24A691 24B535 288864 0.030 (0.8) light 4–10 (0.12–0.30)

24A771 HVLP 24A692 24B535 288864 0.040 (1.0) light-medium 8–14 (0.24–0.42)

24A772 Compliant 24A691 24B534 288863 0.030 (0.8) light 4–10 (0.12–0.30)

24A773 Compliant 24A692 24B534 288863 0.040 (1.0) light-medium 8–14 (0.24–0.42)

Selection Charts

313516C 7

Conventional Guns

An airspray gun has excellent atomization and

high production rates typically with some

reduction in transfer efficiency.

Proper Needle/Nozzle Selection

The spray gun's needle/nozzle kits range in

size to provide different fluid flow rates. As a

general guideline, use the fluid nozzle that will

give the required flow with the needle fully trig-

gered at a fluid pressure of 5–20 psi

(0.035–0.14 MPa, 0.35–1.4 bar).

• For low flow rates or light viscosity fluid,

select the smaller nozzle sizes.

• For high flow rates or high viscosity fluid,

select the larger nozzle sizes.

• For abrasive fluids, the high wear gun mod-

els are recommended.

Air Caps

Air Cap

Part

No. Type Application

Nozzle

Orifice

in. (mm)

Atomizing Air

Max. HVLP/Compliant

Manifold Inlet Pressure

psi (MPa, bar)

Fan Air

Max. HVLP/Compliant

Manifold Inlet Pressure

psi (MPa, bar)

289773 Conventional General Metal

0.020–0.055

(0.5–1.4) N/A N/A

289784 Conventional General Metal 0.070 (1.8) N/A N/A

289041 HVLP General Metal

0.020–0.070

(0.5–1.8) 17 (0.12, 1.2) 29 (0.20, 2.0)

289042 Compliant General Metal

0.020–0.070

(0.5–1.8) 29 (0.20, 2.0) 33 (0.23, 2.3)

288861 Conventional High Wear 0.059 (1.5) N/A N/A

289049 Conventional High Wear

0.070–0.086

(1.8–2.2) N/A N/A

289115 HVLP High Wear 0.059 (1.5) 18 (0.12, 1.2) 28 (0.19, 1.9)

289325 HVLP High Wear 0.070 (1.8) 18 (0.12, 1.2) 27 (0.19, 1.9)

289050 Compliant High Wear 0.059 (1.5) 28 (0.19, 1.9) 31 (0.21, 2.1)

289327 Compliant High Wear 0.070 (1.8) 29 (0.20, 2.0) 32 (0.22, 2.2)

288862 Conventional Wood

0.030–0.040

(0.8–1.0) N/A N/A

288864 HVLP Wood

0.030–0.040

(0.8–1.0) 24 (0.17, 1.7) 26 (0.18, 1.8)

288863 Compliant Wood

0.030–0.040

(0.8–1.0) 27 (0.19, 1.9) 42 (0.29, 2.9)

Air Flow

8313516C

Air Flow

See the chart to determine air consumption. Add the air consumption values shown for the atom-

izing air and fan air pressures to get the total air consumption. For example, air cap 24B544 with

20 psi atomizing air pressure uses 3 scfm atomizing air. A 30 psi fan inlet pressure adds 5 scfm

fan air for a total of 8 scfm air consumption.

Air cap

Atomizing Air Fan Air

Manifold Inlet Pressure

psi (MPa, bar)

Air Flow

SCFM

Manifold Inlet Pressure

psi (MPa, bar)

Air Flow

SCFM

289773

10 (0.07, 0.7) 2 10 (0.07, 0.7) 2

20 (0.14, 1.4) 3 20 (0.14, 1.4) 4

30 (0.21, 2.1) 5 30 (0.21, 2.1) 5

40 (0.28, 2.8) 7 40 (0.28, 2.8) 7

50 (0.34, 3.4) 8 50 (0.34, 3.4) 9

289041

10 (0.07, 0.7) 3 10 (0.07, 0.7) 4

20 (0.14, 1.4) 7 20 (0.14, 1.4) 7

30 (0.21, 2.1) 10 30 (0.21, 2.1) 11

40 (0.28, 2.8) 13 40 (0.28, 2.8) 14

50 (0.34, 3.4) 17 50 (0.34, 3.4) 18

17* (0.12, 1.2) 6 29* (0.20, 2.0) 10

288861

10 (0.07, 0.7) 2 10 (0.07, 0.7) 2

20 (0.14, 1.4) 4 20 (0.14, 1.4) 5

30 (0.21, 2.1) 6 30 (0.21, 2.1) 7

40 (0.28, 2.8) 8 40 (0.28, 2.8) 10

50 (0.34, 3.4) 11 50 (0.34, 3.4) 12

289115

10 (0.07, 0.7) 3 10 (0.07, 0.7) 4

20 (0.14, 1.4) 7 20 (0.14, 1.4) 7

30 (0.21, 2.1) 10 30 (0.21, 2.1) 11

40 (0.28, 2.8) 14 40 (0.28, 2.8) 15

50 (0.34, 3.4) 17 50 (0.34, 3.4) 19

18* (0.12, 1.2) 6 28* (0.19, 1.9) 10

289050

10 (0.07, 0.7) 1 10 (0.07, 0.7) 2

20 (0.14, 1.4) 3 20 (0.14, 1.4) 4

30 (0.21, 2.1) 4 30 (0.21, 2.1) 6

40 (0.28, 2.8) 5 40 (0.28, 2.8) 8

50 (0.34, 3.4) 7 50 (0.34, 3.4) 10

28* (0.19, 1.9) 4 31* (0.21, 2.1) 6

288862

10 (0.07, 0.7) 2 5 (0.035, 0.35) 1

20 (0.14, 1.4) 4 10 (0.07, 0.7) 3

30 (0.21, 2.1) 6 15 (0.10, 1.0) 4

40 (0.28, 2.8) 7 20 (0.14, 1.4) 5

50 (0.34, 3.4) 9 25 (0.17, 1.7) 7

Air Flow

313516C 9

* Maximum HVLP/Compliant inlet manifold pressure.

288863

10 (0.07, 0.7) 2 10 (0.07, 0.7) 3

20 (0.14, 1.4) 4 20 (0.14, 1.4) 5

30 (0.21, 2.1) 5 30 (0.21, 2.1) 8

40 (0.28, 2.8) 7 40 (0.28, 2.8) 11

50 (0.34, 3.4) 9 50 (0.34, 3.4) 13

27* (0.19, 1.9) 5 42* (0.29, 2.9) 11

289784

10 (0.07, 0.7) 2 10 (0.07, 0.7) 2

20 (0.14, 1.4) 4 20 (0.14, 1.4) 4

30 (0.21, 2.1) 6 30 (0.21, 2.1) 5

40 (0.28, 2.8) 8 40 (0.28, 2.8) 7

50 (0.34, 3.4) 10 50 (0.34, 3.4) 9

289042

10 (0.07, 0.7) 2 10 (0.07, 0.7) 2

20 (0.14, 1.4) 4 20 (0.14, 1.4) 4

30 (0.21, 2.1) 6 30 (0.21, 2.1) 6

40 (0.28, 2.8) 8 40 (0.28, 2.8) 8

50 (0.34, 3.4) 10 50 (0.34, 3.4) 10

29* (0.20, 2.0) 6 33* (0.23, 2.3) 7

289049

10 (0.07, 0.7) 1 10 (0.07, 0.7) 2

20 (0.14, 1.4) 3 20 (0.14, 1.4) 4

30 (0.21, 2.1) 4 30 (0.21, 2.1) 7

40 (0.28, 2.8) 6 40 (0.28, 2.8) 9

50 (0.34, 3.4) 7 50 (0.34, 3.4) 11

289325

10 (0.07, 0.7) 4 10 (0.07, 0.7) 4

20 (0.14, 1.4) 7 20 (0.14, 1.4) 7

30 (0.21, 2.1) 11 30 (0.21, 2.1) 11

40 (0.28, 2.8) 14 40 (0.28, 2.8) 14

50 (0.34, 3.4) 18 50 (0.34, 3.4) 18

18* (0.12, 1.2) 6 27* (0.19, 1.9) 10

289327

10 (0.07, 0.7) 2 10 (0.07, 0.7) 2

20 (0.14, 1.4) 4 20 (0.14, 1.4) 4

30 (0.21, 2.1) 6 30 (0.21, 2.1) 6

40 (0.28, 2.8) 7 40 (0.28, 2.8) 8

50 (0.34, 3.4) 9 50 (0.34, 3.4) 10

29* (0.20, 2.0) 5 32* (0.22, 2.2) 7

288864

10 (0.07, 0.7) 4 10 (0.07, 0.7) 3

20 (0.14, 1.4) 7 20 (0.14, 1.4) 6

30 (0.21, 2.1) 11 30 (0.21, 2.1) 10

40 (0.28, 2.8) 14 40 (0.28, 2.8) 13

50 (0.34, 3.4) 18 50 (0.34, 3.4) 16

24* (0.17, 1.7) 9 26* (0.18, 1.8) 8

Air cap

Atomizing Air Fan Air

Manifold Inlet Pressure

psi (MPa, bar)

Air Flow

SCFM

Manifold Inlet Pressure

psi (MPa, bar)

Air Flow

SCFM

Installation

10 313516C

Installation

The Automatic AirPro spray gun can spray

most coatings or finishes currently being used

for automotive, industrial, aerospace, marine,

wood, plastic and architectural applications,

while easily operating from paint delivery sys-

tems, such as pressure pots or remote pumps

for production line operation.

The air regulator must have a minimum air flow

capacity of 30 scfm at 100 psi (0.7 MPa, 7.0

bar) air pressure.

Ventilate Spray Booth

• Check and follow all national, state, and

local codes regarding air exhaust velocity

requirements.

• Check and follow all local safety and fire

codes.

Configure Gun and Manifold

The gun is supplied with an internal fluid plug

and seals (19, 20, 21). To use the gun in a cir-

culating system, remove the internal plug. In a

non-circulating system, leave the plug in place

to minimize flush time.

Circulating System

1. Apply anti-seize lubricant to the threads

and mating faces of the manifold (101) and

the elbows (107), supplied unassembled.

2. Install the elbows (107) in both fluid ports of

the manifold (101).

3. Connect the fluid supply line to one elbow

and the fluid return line to the other. The

manifold fluid ports are reversible.

4. Install the gun on the manifold, using the

four screws (13). Start the threads of all

four screws. Tighten the front two screws

first, and then tighten the back two. Torque

all four screws evenly to 65 in-lb (7.3 N•m).

Non-circulating System

1. See FIG. 1. Apply anti-seize lubricant to the

threads and mating faces of the manifold

(101), plug (109), and elbow (107), sup-

plied unassembled.

2. Install an elbow (107) in one fluid port of

the manifold (101), and a plug (109) in the

other port.

3. Install the internal plug (19) in the gun fluid

port on the same side as the manifold plug.

4. Connect the fluid supply line to the fluid

inlet elbow (107).

5. Install the gun on the manifold, using the

four screws supplied. Start the threads of

all four screws. Tighten the front two

screws first, and then tighten the back two.

Torque all four screws evenly to 65 in-lb

(7.3 N•m).

FIG. 1: Non-Circulating Setup Shown (cutaway view)

Remove when used in circulating systems.

ti8587b

Replace with elbow (107) when used in

circulating systems.

101

107

109

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