Graco 17G807 Guide

OperationandParts

XP™ XP™

XP™and and

andXP XP

XP- -

-hf™ hf™

hf™PressureTrak PressureTrak

PressureTrakKit Kit

Kit

3A3320D

Monitors Monitors

Monitorspressures pressures

pressuresto to

toprovide provide

provideratio ratio

ratioassurance assurance

assuranceon on

onXP XP

XPand and

andXP XP

XP- -

-hf hf

hfplural plural

plural- -

-component component

componentsprayers sprayers

sprayersin in

inhazardous hazardous

hazardous

or or

ornon non

non- -

-hazardous hazardous

hazardouslocations. locations.

locations.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualand and

andthe the

theXP XP

XP- -

-hf hf

sprayer sprayer

sprayeroperation operation

operationmanual. manual.

manual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

17G807 — N3400 PressureTrak Kit

17G808 — N6500 PressureTrak Kit

17N936 — XP - hf PressureTrak Kit

See page 2 for Related Manuals and

Approvals.









PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

AgencyApprovals...............................................2

Warnings...........................................................3

Overview............................................................4

OperatingWindow.......................................4

ComponentIdenti󰘰cation.....................................5

UserInterface..............................................7

Installation..........................................................9

Startup...............................................................13

Shutdown...........................................................13

Setup.................................................................13

Alarms,Deviations,andAdvisories......................14

ClearAlarms................................................14

ViewCurrentAlarms....................................14

ViewErrorLog.............................................14

ErrorCodes.................................................15

Repair................................................................18

ReplacethePressureTrakModuleBattery

orFuse..........................................18

RetractaSolenoidWithaDead

Battery...........................................19

Parts..................................................................20

Kits17G807and17G808.............................20

Kits17N936.................................................21

AppendixA—UserSetupDisplay.......................22

SetupModeDetails......................................22

RunScreenDetails.............................................25

CirculationMode..........................................25

SprayModeActive.......................................25

AlarmActive................................................25

DeviationActive...........................................26

InformationScreen.......................................26

ManualBypassMode...................................26

TechnicalData...................................................27

Accessories........................................................27

GracoStandardWarranty....................................28

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualDescription Description

Description

3A0420XPSprayer,Instructionsand

Parts

3A4381XP-hfProportioner,Operation,

RepairandParts

Agency Agency

AgencyApprovals Approvals

Approvals

Model Model

ModelAgency Agency

AgencyApproval Approval

Approval

17G807

17G808

17N936

3A3320D

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

SPECIAL SPECIAL

SPECIALCONDITIONS CONDITIONS

CONDITIONSFOR FOR

FORSAFE SAFE

SAFEUSE USE

USE

Equipmentmustcomplywiththefollowingconditionstoavoidahazardousconditionwhich

cancause󰘰reorexplosion.

•Alllabelandmarkingmaterialmustbecleanedwithadampcloth(orequivalent).

•Theelectronicmonitoringsystemisrequiredtobegrounded.SeeGrounding Grounding

Groundinginstructions

inyourpumpoperationmanual.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareanti-staticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

3A3320D 3

Overview

Overview Overview

Overview

ThepurposeoftheXPPressureTrakistoshutdown

thesprayerifabnormalpressureconditionsare

detectedinordertopreventsprayingmaterialthatis

notmixedonratio.

TwopressuretransducersreadtheAandB󰘱uid

pressuresintheoutletmanifoldandsendthe

readingsbacktotheXPPressureTrak.

TheXPPressureTrakmonitorsthedifference

betweentheAandB󰘱uidpressures,alertingthe

userwhenanimbalanceisdetected.Animbalance

maybeduetoaplug,leak,orrunningoutof󰘱uid.

Whenanimbalanceisdetected,theelectricsolenoid

disablestheairmotor,analarmisdisplayedon

thescreen,andtheLEDonthefrontofthedisplay

󰘱ashes.Formoreerrorcodeinformationsee

Alarms,Deviations,andAdvisories,page14.

Thefollowingalarmscanoccur:

•DifferentialPressure(B>A)

•DifferentialPressure(A>B)

•PressureAHigh

•PressureBHigh

•ElectricSolenoidDisconnected

•PressureADisconnected

•PressureBDisconnected

•LowBattery

•BlownFuse

Operating Operating

OperatingWindow Window

Window

Below Below

BelowMinimum Minimum

MinimumSpray Spray

SprayPressure Pressure

Pressure

Theairmotorisallowedtoautomaticallyoperatein

CirculationModeanytimethe󰘱uidpressuresare

belowtheminimumspraypressure.Thisallowsfor

loadingthesystemandcirculatingthe󰘱uidswithout

alarmsorshutdowns.

Above Above

AboveMinimum Minimum

MinimumSpray Spray

SprayPressure Pressure

Pressure

WhentheXPPressureTrakdetectsthe󰘱uid

pressuresabovetheminimumspraypressurefor

30seconds,andthepressuresarebalancedwithin

thepre-setlimits,itwillautomaticallystartpressure

monitoring.IftheXPPressureTrakdoesnotsee

balancedpressureswithin30secondsofgoing

abovetheminimumspraypressure,itwilldetectthe

faultanddisabletheairmotor.Thedefaultminimum

spraypressureis2000psi(14MPa,138bar).Enter

SetupModetochangetheminimumspraypressure

asnecessary(seeSetupModeDetails,page22).

Maximum Maximum

MaximumSpray Spray

SprayPressure Pressure

Pressure

TheXPPressureTrakwillalarmandshutdownif

itdetectseitherAorB󰘱uidpressuresabovethe

maximumworkingpressure(seetablebelow).Enter

SetupModetoreducethemaximumallowable

pressuresetpoint(seeSetupModeDetails,page22).

Model Model

ModelMaximum Maximum

MaximumWorking Working

WorkingPressure Pressure

Pressure

17C807

17C808

7250psi(500Bar,50MPa)

17N9367500psi(520Bar,52MPa)

3A3320D

ComponentIdentication

Component Component

ComponentIdenti󰘰cation Identi󰘰cation

Identi󰘰cation

XP XP

XPProportioner Proportioner

Proportioner(Model (Model

(Model571100 571100

571100Shown) Shown)

Shown)

Ref. Ref.

Ref.Description Description

Description

XAModule

XBHousing

XCCover

XDPressureSensors

XESolenoid

XMAirMotor

3A3320D 5

ComponentIdentication

XP–hf XP–hf

XP–hfProportioner Proportioner

Proportioner(Model (Model

(Model572407 572407

572407Shown) Shown)

Shown)











;

(

;

Ref. Ref.

Ref.Description Description

Description

XAModule

XCCover

XDPressureSensors

XESolenoid

XMAirMotor

6 3A3320D

ComponentIdentication

User User

UserInterface Interface

Interface

Table Table

Table1 1

1LCM LCM

LCMButton Button

ButtonFunctions Functions

Functions

Button Button

ButtonFunction Function

Function

Arrows

Up/Down

Navigateupordownwithina

screenortoanewscreen.

Softkeysactivatethemodeor

actionrepresentedbytheiconnext

toeachsoftkey.

SeeTable2forsoftkeyiconsand

actions.

TopSoftKey:Editdata,accept

editeddata,ormoverightwithina

selected󰘰eld.

SoftKeys

BottomSoftKey:Enterascreen,

exitascreen,orcancelediteddata.

NOTICE NOTICE

NOTICE

Topreventdamagetosoftkeybuttons,donot

pressthebuttonswithsharpobjectssuchaspens,

plasticcards,or󰘰ngernails.

Table Table

Table2 2

2Display Display

DisplaySoft Soft

SoftKey Key

KeyIcons Icons

Icons

Icon Icon

IconFunction Function

Function

EnterScreenInscreensthathaveeditable

󰘰elds,presstoaccessthe

󰘰eldsandmakechanges.

ExitScreenInscreensthathaveeditable

󰘰elds,presstoexitedit

mode.

EnterInscreensthathaveeditable

󰘰elds,presstomakedata

selectionsortoenter

changes.

RightInscreensthathaveeditable

󰘰elds,presstomovetothe

rightwhileina󰘰eld.

CancelCancelaselectionoredited

data.Returnstotheoriginal

data.

ClearErrorLogClearentireerrorlog.

NOTE: NOTE:

NOTE:ThedisplaywillturnOFFafteroneminuteof

inactivitytosavebatterylife.ThePressureTrakwill

continuetomonitorthepressures.Pressanykeyto

waketheXPPressureTrakdisplay.

3A3320D

ComponentIdentication

Display Display

DisplayScreens Screens

Screens

Table3identi󰘰escomponentsshownontheSpray

ModeActive,CirculationModeActive,AlarmActive,

andDeviationActiveRunscreens.Formore

informationseeRunScreenDetails,page25.

Spray Spray

SprayMode Mode

ModeActive Active

ActiveScreen Screen

Screen

Circulation Circulation

CirculationMode Mode

ModeActive Active

ActiveScreen Screen

Screen

Alarm Alarm

AlarmActive Active

ActiveScreen Screen

Screen

Deviation Deviation

DeviationActive Active

ActiveScreen Screen

Screen

Table Table

Table3 3

3Display Display

DisplayScreens Screens

Screens

Icon Icon

IconFunction Function

Function

Actualspraypressures.

Differentialpressurealarm

bargraphandpressure

units.

Indicatesthatyouarein

spraymode.

Indicatesthatyouarein

circulationmode.

Indicatesthatthereisan

activealarm.

Indicatesthatthereisan

activedeviation.

8 3A3320D

Installation

Installation Installation

Installation

Installation Installation

Installationfor for

forXP XP

XPSystem System

Systemwith with

withNXT NXT

NXTMotor Motor

Motor

Toreducetheriskofskininjectionandshock,shut

downtheXPSprayerbeforeinstallingyourXP

PressureTrak.FollowtheShutdown Shutdown

ShutdownandPressure Pressure

Pressure

Relief Relief

ReliefproceduresintheXPSprayeroperation

manual.

Theproceduresinthissectionarespeci󰘰ctoeach

componentoftheXPPressureTrak.Forsprayer

installationinstructions,refertothesprayeroperation

manual.

1.PerformPressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedure.Seeyour

XPOperationssprayermanual3A0420.

2.RemovetheexistingNXTairmotorcoverand

front(D)ofthemotorcover.

3.Removetheinsertfromthesolenoidhole(F).

4.Installthesolenoid(XE).Usetheretainer(G)and

twobolts(H)tosecurethesolenoid.

NOTE: NOTE:

NOTE:Theholesinthecastingmaynothave

threads,butthescrewsarethread-forming.

5.Passthepressuresensor(4aand4b)through

slot(K)andthesolenoid(XE)throughslot(J)in

thehousing(XB)andsecurethehousingtothe

airmotorwithtwobolts(6).

6.Reinstallthefront(D)andinstalltheXP

PressureTrakcover(3).

7.Connectthepressuresensorcablestothe

connectorsonthecircuitboard.NOTE: NOTE:

NOTE:Besure

tomatchthecolorcodes(connectthebluecord

toJ6,circuitboardlabeledAandgreencordto

J7,circuitboardlabeledB).Connectthesolenoid

toJ3,thenconnectthebatterytothebattery

terminals.

8.Slidethemodule(XA)intothechannelofthe

housing(XB)andsecurewithtwoscrews(5).

9.Inserto-ring(11)onpressuresensor(XD).

Lubricateo-ringandinstallintotheAside(blue)

ofthemanifold.Torquesensornutto40–50

in-lb(54–67N•m).Inserto-ring(11)onpressure

sensor(XD).Lubricateo-ringandinstallintothe

Bside(green)ofthemanifold.Torquesensor

nutto40–50in-lb(54–67N•m).

10.Installthepressuresensorharness(XD)through

clamp(10)andsecuretotheframewithscrew

(8)andnut(9).

3A3320D 9

Installation

Installation Installation

Installation- -

-XP XP

XPSystem System

Systemwith with

withNXT NXT

NXTMotor Motor

Motor

10 3A3320D

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