Graco XM Series User manual

Instructions

XM™Plural-Component

OEM Sprayer 313292K

For spraying two-component epoxy and urethane protective coatings

in non-hazardous locations.

For professional use only.

See page 9 for model information.

See page 26 for maximum working pressure.

For patent information, see www.graco.com/patents

Important Safety Instructions

Read all warnings and instructions in this

manual and in related manuals before using

the equipment. Save all instructions.

2313292K

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Isocyanate (ISO) Information . . . . . . . . 7

Keep Components A and B Separate . . . . . . . . . 7

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 8

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 8

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Component Identification . . . . . . . . . . . . . . . . . . . 11

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 16

Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Flush Mixed Manifold, Hose, and Spray Gun . . 17

Installation and Setup . . . . . . . . . . . . . . . . . . . . . . 18

Connect Air Lines . . . . . . . . . . . . . . . . . . . . . . . 18

Connect Fluid Hoses . . . . . . . . . . . . . . . . . . . . . 18

Connect Air Hoses . . . . . . . . . . . . . . . . . . . . . . . 18

Connect Sensor Cables . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

XMA_00 and XMB_00 Parts . . . . . . . . . . . . . . . 22

XME_00 and XMF_00 Parts . . . . . . . . . . . . . . . 23

XMG_00 and XMH_00 Parts . . . . . . . . . . . . . . . 24

Accessories and Kits . . . . . . . . . . . . . . . . . . . . . . . 25

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Fluid Control Assembly . . . . . . . . . . . . . . . . . . . 26

Technical Specifications . . . . . . . . . . . . . . . . . . . . 28

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Related Manuals

313292K 3

Related Manuals

Manuals are available at www.graco.com.

Component Manuals in U.S. English:

Manual Description

312359 XM Plural-Component Sprayers, Operation

313289 XM Plural-Component Sprayers, Repair-Parts

311762 Xtreme®Displacement Pumps, Instructions-Parts

3A5423 XL6500 and XL3400 Air Motors, Instructions-Parts

3A6110 Double Wall Stainless Steel Hopper Kit, Instructions-Parts

3A2954 Viscon®HF Heater, Instructions-Parts

3A7469 XTR5+™and XTR7+™Airless Spray Guns, Instructions-Parts

3A4032 Xtreme Duty™Agitator, Instructions-Parts

312794 Merkur®Pump Assembly, Instructions-Parts

406699 7-Gallon Plastic Hopper and 10-Gallon Stainless Steel Hopper Kit, Instructions-Parts

406739 Desiccant Kit, Instructions-Parts

313258 Electric Heated Hose Power Supply Kit, Instructions-Parts

313259 Hopper or Hose Heat Circulation Kit, Instructions-Parts

312770 Lower Strainer and Valve Kit, Instructions-Parts

312749 XM Mix Manifold Kit, Instructions-Parts

313293 Alternator Conversion Kits, Instructions-Parts

313342 Dosing Valve Repair Kit, Instructions-Parts

313343 High Flow Severe Duty Shutoff Check Valve Repair Kit, Instructions-Parts

307044 Feed Pump, Instructions-Parts

3A7523 Junction Box for XPs and XM Proportioners, Instructions-Parts

3A7524 Xtreme-Wrap™Electric Heated Hose, Instructions-Parts

Warnings

4313292K

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or

solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic

drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they

are anti-static or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment

until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause

electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

Warnings

313292K 5

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like

just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For

complete information about your material, request Safety Data Sheets (SDSs) from distributor or

retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

WARNING

Warnings

6313292K

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or

swallowed.

• Read Safety Data Sheets (SDSs) for handling instructions and to know the specific hazards of the

fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area

well-ventilated and always wear appropriate personal protective equipment. See Personal

Protective Equipment warnings in this manual.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe

burns:

• Do not touch hot fluid or equipment.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the

Pressure Relief Procedure and disconnect all power sources.

PERSONAL PROTECTIVE EQUIPMENT

Always wear appropriate personal protective equipment and cover all skin when spraying, servicing

equipment, or when in the work area. Protective equipment helps prevent serious injury, including

long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and

hearing loss. This protective equipment includes but is not limited to:

• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable

gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local

regulatory authority.

• Protective eyewear and hearing protection.

WARNING

Important Isocyanate (ISO) Information

313292K 7

Important Isocyanate (ISO) Information

Isocyanates (ISO) are catalysts used in two component materials.

Isocyanate Conditions Keep Components A and B

Separate

Spraying or dispensing fluids that contain isocyanates

creates potentially harmful mists, vapors, and

atomized particulates.

• Read and understand the fluid manufacturer’s

warnings and Safety Data Sheets (SDSs) to know

specific hazards and precautions related to

isocyanates.

• Use of isocyanates involves potentially hazardous

procedures. Do not spray with this equipment

unless you are trained, qualified, and have read

and understood the information in this manual and

in the fluid manufacturer’s application instructions

and SDSs.

• Use of incorrectly maintained or mis-adjusted

equipment may result in improperly cured

material. Equipment must be carefully maintained

and adjusted according to instructions in the

manual.

• To prevent inhalation of isocyanate mists, vapors,

and atomized particulates, everyone in the work

area must wear appropriate respiratory protection.

Always wear a properly fitting respirator, which

may include a supplied-air respirator. Ventilate the

work area according to instructions in the fluid

manufacturer’s SDSs.

• Avoid all skin contact with isocyanates. Everyone

in the work area must wear chemically

impermeable gloves, protective clothing and foot

coverings as recommended by the fluid

manufacturer and local regulatory authority.

Follow all fluid manufacturer recommendations,

including those regarding handling of

contaminated clothing. After spraying, wash

hands and face before eating or drinking.

Cross-contamination can result in cured material in

fluid lines which could cause serious injury or damage

equipment. To prevent cross-contamination:

•Never interchange component A and component

B wetted parts.

• Never use solvent on one side if it has been

contaminated from the other side.

Important Isocyanate (ISO) Information

8313292K

Moisture Sensitivity of

Isocyanates

Exposure to moisture (such as humidity) will cause ISO

to partially cure, forming small, hard, abrasive crystal

that become suspended in the fluid. Eventually a film will

form on the surface and the ISO will begin to gel,

increasing in viscosity.

NOTE: The amount of film formation and rate of

crystallization varies depending on the blend of ISO, the

humidity, and the temperature.

Changing Materials

NOTICE

Partially cured ISO will reduce performance and the life

of all wetted parts.

• Always use a sealed container with a desiccant

dryer in the vent, or a nitrogen atmosphere. Never

store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if

installed) filled with appropriate lubricant. The

lubricant creates a barrier between the ISO and the

atmosphere.

• Use only moisture-proof hoses compatible with

ISO.

• Never use reclaimed solvents, which may contain

moisture. Always keep solvent containers closed

when not in use.

• Always lubricate threaded parts with an appropriate

lubricant when reassembling.

NOTICE

Changing the material types used in your equipment

requires special attention to avoid equipment damage

and downtime.

• When changing materials, flush the equipment

multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for

chemical compatibility.

• When changing between epoxies and urethanes or

polyureas, disassemble and clean all fluid

components and change hoses. Epoxies often

have amines on the B (hardener) side. Polyureas

often have amines on the B (resin) side.

Models

313292K 9

Models

Use the following matrix to define the construction of the sprayer, based on the six characters of the Part Number.

For example, Part XMEA00 represents an XM Plural-Component OEM sprayer (XM); 5200 psi pump set with pump

filters (E); wall power supply that is not approved for hazardous areas (A).

NOTE: To order replacement parts, see the Parts section your XM Plural-Component Sprayer Repair-Parts manual.

The digits in the matrix do not correspond to the Ref. numbers in the Parts drawings and lists.

Lower Models and Corresponding Identification Codes

NOTE: See Accessories and Kits, page 25, for a list of available accessories and kits.

XM OEM sprayers are not approved for use in

hazardous locations.

First and Second

Digits

Third Digit Fourth Digit

Fifth and Sixth

Digits

System Choice

(See below for lower models) Control Power

Pump Set Pump Filters

Remote

Mix Manifold Control Box Always 00

(OEM plural

component sprayer

without a frame)

Ano pumps AWall Power Supply

Bno pumps DAlternator

E5200 psi 

F5200 psi

G6300 psi 

H6300 psi

Code System Pressure

Pump

Filters

A Lower

(see your lower manual)

B Lower

(see your lower manual)

E5200 psi (35 MPa, 350 bar) L250C4 L220C4

F5200 psi (35 MPa, 350 bar) L250C3 L220C3

G6300 psi (49 MPa, 490 bar) L180C4 L145C4

H6300 psi (49 MPa, 490 bar) L180C3 L145C3

Overview

10 313292K

Overview

Usage

XM plural-component sprayers can mix and spray most

two-component epoxy and urethane protective coatings.

When using quick-setting materials (less than 10 minute

pot life) a remote mix manifold must be used.

The XM sprayer operates using compressed air

pressure. XM plural-component sprayers are operated

via the user interface, air controls, and fluid controls.

The models with the alternator control box option

feature an intrinsically safe alternator powered by a

compressed air-fed turbine as a power supply. The

alternator module working pressure must be set to 18

+/- 1 psi (12.6 +/- 10 kPa, 1.26 +/- 0.07 bar).

Location

Grounding

NOTE: If wall power is used, ground the electrical

connection properly according to local codes.

Control box: Connect the control box ground wire (73)

to a true earth ground.

Pump: Connect the ground cable (15) provided on the

back of the control box ground nut to the ground screw

(G). Verify that the ground screw (G) is attached and

tightened securely to the air motor.

Air and fluid hoses: Use only electrically conductive

hoses with a maximum of 500 ft (152 m) combined hose

length to ensure grounding continuity. Check electrical

resistance of hose regularly. If total resistance to ground

exceeds 29 megaohms, replace hose immediately.

Spray gun: Ground through connection to a properly

grounded fluid hose and pump.

Solvent pails: Follow your local code. Use only

conductive metal pails, placed on a grounded surface.

Do not place the pail on a non-conductive surface, such

as paper or cardboard, which interrupts grounding

continuity.

To maintain grounding continuity when flushing or

relieving pressure: hold the metal part of the spray gun

firmly to the side of a grounded metal pail, then trigger

the gun.

Object being sprayed: Follow your local code.

Fluid supply container: Follow your local code.

Air compressor: Follow manufacturer’s

recommendations.

XM OEM sprayers are not approved for use in

hazardous locations.

The equipment must be grounded to reduce the risk

of static sparking and electric shock. Electric or static

sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape for the electric current.

WLD



Control Box

Ground Nut

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