Goodman 10.3 EER User manual

PRODUCT SPECIFICATIONS

SS-GPCC www.goodmanmfg.com 4/09

Supersedes 6/08

PACKAGED AIR CONDITIONER

The PCC Commercial packaged air conditioner

features combination electric heat/electric cooling

with dual high-eciency scroll compressors. This unit

contains totally enclosed, permanently lubricated

outdoor fan motors and is designed for over/under or

downow applications.

Standard Features

• Dual high-eciency scroll compressors with internal

motor protection for 2-stage cooling

• Totally enclosed, permanently lubricated outdoor fan

motors

• Enhanced copper tube/aluminum n coils

• Fully charged R-22 systems

• Belt-driven, variable-pitch sheave permits multi-

speed adjustment

• Expansion valve evaporator coil

• Time delay for compressors sequence

• Compressor grommets for vibration isolation

• Two independent condenser coils for two-stage operation

• High- and low-pressure controls on all systems

• Mild ambient switch

• Centrifugal fan for quiet and ecient operation

Cabinet Features

• Heavy-gauge, zinc-coated steel cabinet with weather-

resistant powder-paint nish

• Fully insulated with blankets of insulation

• Vertical discharge with removable grilles

• Control box and compressors easily accessible from

side access panels

• Base rails with fork slots for convenience

of handling and added rigidity

• Galvanized steel, powder-coated drain pan with ¾” NPT

condensate connection

• Factory wiring conveniently arranged to install accessories

• Filters are provided with unit (2” disposable)

• When properly anchored, meets the 2001 Florida

Building Code unit integrity requirements for

hurricane-type winds

PCC COMMERCIAL

COOLING CAPACITY: 86,000 - 116,000 BTU/H

10.3 EER

* Full warranty details available at www.goodmanmfg.com.

7½ TO 10 TON

2 www.goodmanmfg.com SS-GPCC

PRODUCT SPECIFICATIONS

NOMENCLATURE

Unit Type Engineering

PCC Packaged Revisions

Air Conditioner

Nominal Capacity Electrical

090 90,000 BTU/h 3 208-230/3/60

120 120,000 BTU/h 4 460/3/60

PCC

1, 2, 3

120

ACCESSORIES

THERMOSTAT (CHT90-120)

Two-stage cool / two-stage heat thermostat with subbase,

manual changeover, fan-on or auto. Note: A variety of

thermostat congurations can be used on this equipment

based on the application needs. For example, our CHTS36-

60 can be used if two-stage cooling and single-stage

heating is desired.

ROOFTOP LIFT KIT (RLK90-120)

Kit consists of four ½” shackles that are used to lift the

equipment into position on a roof, etc. The shackles are

attached to the mounting holes in the base rails. Wire or strap

material along with ﬁeld-supplied spreader bars are employed

to complete the lifting assembly (see rigging detail).

LOW AMBIENT CONTROL (LA-01)

Liquid temperature- (or pressure-) operated solid-state

control that varies the speed of one of the condenser fans.

Low ambient control reduces fan motor RPM as liquid

temperature (or pressure) decreases. Caution: If control

is used below 50 °F, accumulators should be added to the

equipment to avoid slugging of the compressors.

ROOF CURB (PGC-5)

Full perimeter curb for equipment in the down discharge

application. Curb includes provisions for duct attachment

prior to setting unit. Curb is shipped knocked down with all

necessary hardware and gasket material.

MANUAL AND MOTORIZED FRESH AIR DAMPERS (PGMD-5 & PGMDM-5)

Manual damper is ﬁxed position type for 0% to 25% fresh air.

Motorized damper is a ﬁeld-adjustable mechanical damper for

0% to 25% fresh air. Damper automatically closes when blower

stops.

ECONOMIZERS : (PGED090/102-5A & PGED120/180-5A,

PGEH090/102-5 & PGEH120/180-5)

Fully modulating, enthalpy-controlled economizers

shipped with major components pre-assembled. Plug

assembly on equipment and economizer provides easy

foolproof wiring.

HORIZONTAL DUCT KIT (PGHDK090/102-5A & PGHDK120/180-5A)

The unit is shipped in the downﬂow (vertical) duct con-

ﬁguration. The horizontal duct kit must be installed in

the ﬁeld for horizontal duct conﬁguration.

PANEL LOUVER KIT (PLK090/102-5 & PLK120/180-5)

Louvered panels for condenser coil protection.

HEAT KIT ACCESSORY

Slide-in heat kit from 20kW, 30W and 40kW can be used

in 7½- to 10-ton models.

SS-GPCC www.goodmanmfg.com 3

PRODUCT SPECIFICATIONS

SPECIFICATIONS

PCC090-3A PCC090-4A PCC120-3A PCC120-4A

Cooling Capacity

Total BTU/h 86,000 86,000 116,000 116,000

Sensible BTU/h ¹ 63,600 63,600 85,000 85,000

EER ² 10.3 10.3 10.3 10.3

IPLV ³ 10.7 10.7 10.7 10.7

Indoor Blowers (2)

Type Belt Belt Belt Belt

Wheel (D x W) 12” x 12” 12” x 12” 12” x 15” 12” x 15”

Indoor Nominal CFM 3,000 3,000 3,800 3,800

Horsepower 1½ 1½ 3 3

Evaporator Coil (1)

Face Area (ft²) 11.2 11.2 14 14

Rows Deep/ Fins per Inch 3/ 16 3/ 16 3/ 16 3/ 16

Tube Diameter - Material ⅜” - Copper ⅜” - Copper ⅜” - Copper ⅜” - Copper

Filter Size (ft²) / Quantity –– –– 16 x 25 x 2 / 3 16 x 25 x 2 / 3

25 x 25 x 2 / 3 25 x 25 x 2 / 3 20 x 25 x 2 / 3 20 x 25 x 2 / 3

Condenser Fans (2) / Coil (1)

Horsepower ½½½½

Fan Diameter 24” 24” 24” 24”

Outdoor Nominal CFM 5,500 5,500 6,400 6,400

Face Area (ft²) 15.6 15.6 23.8 23.8

Rows Deep/ Fins per Inch 2/ 21 2/ 21 2/ 21 2/ 21

Tube Diameter - Material ⅜” - Copper ⅜” - Copper ⅜” - Copper ⅜” - Copper

Electrical Data

Voltage-Phase 208/230-3 460-3 208/230-3 460-3

Compressor RLA/ LRA 12.5/ 88 5.9/ 44 17.4/ 123 6.8/ 49.5

Indoor Blower FLA 4.2 2.0 8.4 4.2

Outdoor Blower FLA 2.6 1.3 2.6 1.3

Min. Circuit Ampacity 438.1 18.2 54.5 22.5

Max. Overcurrent Device 560 amps 30 amps 70 amps 35 amps

Operating Weight (lbs) 980 980 1,270 1,270

Ship Weight (lbs) 1,000 1,000 1,290 1,290

¹ Sensible capacity is gross, with no deduction for indoor motor heat

² BTU/Watt @ 80/ 67° F inside; 95° F outside air

³ IPLV = Integrated Part Load Valve

4Wire size should be determined in accordance with National Electrical Codes. Extensive wire runs will require larger wire sizes.

5HACR breakers may be used in place of fuses up to 60 amps

4 www.goodmanmfg.com SS-GPCC

PRODUCT SPECIFICATIONS

DIMENSIONS

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Unit Size A

Height

Supply Air

Return Air

PCC090-X 36 12½ 176/16

PCC120-X 52 20¼ 2513/16

X = Electrical Designation

SS-GPCC www.goodmanmfg.com 5

PRODUCT SPECIFICATIONS

Model A B

PCC090-X 6⅛7⅞

PCC120-X 22⅛23⅞

X = Electrical Designation

DIMENSIONS—ELECTRICAL CONNECTIONS

1. Main power entrance location

2. Control wiring entrance location

3. Optional ﬁeld installed internal disconnect switch

4. Knockout not used on electric heat units

6 www.goodmanmfg.com SS-GPCC

PRODUCT SPECIFICATIONS

Model CFM Wet Coil Electric

Heat Medium EFF.

Filters Economizer Return

Air Damper

PCC090-X

2,600 0.06 0.03 0.03 0.14

3,000 0.06 0.04 0.04 0.14

3,400 0.07 0.05 0.05 0.18

PCC120-X

3,600 0.05 0.05 0.03 0.14

4,000 0.05 0.06 0.04 0.14

4,400 0.05 0.08 0.04 0.14

AMB. ˚FEVAP.

EAT 75 ˚F DB 80 ˚F DB 85˚F DB 90 ˚F DB

KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS

61 WB 7.6 83.8 72.1 7.6 85.7 84.8 7.7 90.6 90.6 7.7 95.5 95.5

64 WB 7.7 88.7 63.3 7.7 88.7 77.9 7.7 90.6 90.6 7.7 95.5 95.5

67 WB 7.7 94.5 54.6 7.7 94.5 69.2 7.7 94.5 82.8 7.8 95.5 95.5

70 WB 7.8 100.3 45.8 7.8 100.3 60.4 7.8 100.3 74.0 7.8 100.3 88.7

73 WB 7.8 106.2 37.0 7.8 106.2 51.6 7.8 106.2 65.3 7.9 106.2 79.9

61 WB 7.8 81.8 71.1 7.9 83.8 83.8 8.0 88.7 88.7 8.0 94.5 94.5

64 WB 8.0 86.7 62.4 8.0 87.7 77.0 8.0 88.7 88.7 8.0 94.5 94.5

67 WB 8.1 92.5 53.6 8.1 92.5 68.2 8.1 92.5 82.8 8.1 94.5 94.5

70 WB 8.1 97.4 44.8 8.1 97.4 59.4 8.1 98.4 74.0 8.2 98.4 87.7

73 WB 8.2 103.3 36.0 8.2 103.3 50.7 8.2 105.2 64.3 8.4 103.3 78.9

61 WB 8.2 80.9 71.1 8.3 82.8 82.8 8.3 87.7 87.7 8.4 93.5 93.5

64 WB 8.3 85.7 62.4 8.3 85.7 76.0 8.3 87.7 87.7 8.4 93.5 93.5

67 WB 8.4 90.6 53.6 8.4 90.6 68.2 8.4 90.6 81.8 8.4 93.5 93.5

70 WB 8.4 96.4 44.8 8.4 96.4 58.5 8.4 96.4 73.1 8.4 96.4 87.7

73 WB 8.5 101.3 35.1 8.5 101.3 49.7 8.5 101.3 64.3 8.6 101.3 78.9

100

61 WB 8.5 78.9 70.1 8.6 80.9 80.9 8.6 86.7 86.7 8.7 91.6 91.6

64 WB 8.6 83.8 61.4 8.6 83.8 76.0 8.6 86.7 86.7 8.7 91.6 91.6

67 WB 8.7 88.7 52.6 8.7 88.7 67.2 8.7 88.7 80.9 8.7 91.6 91.6

70 WB 8.8 94.5 43.8 8.8 94.5 58.5 8.8 94.5 72.1 8.8 94.5 85.7

73 WB 8.9 99.4 35.1 9.0 99.4 48.7 9.0 99.4 63.3 9.0 99.4 77.9

105

61 WB 8.9 77.0 69.2 8.9 79.9 79.9 9.0 84.8 84.8 9.1 89.6 89.6

64 WB 8.9 81.8 60.4 8.9 81.8 75.0 9.0 84.8 84.8 9.1 89.6 89.6

67 WB 9.1 86.7 51.6 9.1 86.7 66.3 9.1 86.7 79.9 9.1 89.6 89.6

70 WB 9.1 91.6 42.9 9.1 91.6 57.5 9.2 92.5 71.1 9.2 92.5 85.7

73 WB 9.4 98.4 34.1 9.4 98.4 48.7 9.4 98.4 62.4 9.4 98.4 77.0

COOLING CAPACITY DATA — PCC090-X @ 3,000 CFM

COMPONENT PRESSURE DROPS

NOTES:

1 Capacities are gross and are based on 230, 460 operation. 208-volt

operation must be derated by 0.98. Gross capacities do not include

evaporator motor heat.

AMB

EAT

Ambient Air Temperature

Entering Air Temperature

Evaporator Dry Bulb EAT

2 kW is for entire unit WB Evaporator Wet Bulb EAT

3 See table for capacity correction factors at other than nominal CFM. CFM Evaporator Airﬂow Ft.³/min (Table 9a)

kW 1,000 Watts

SHADED AREA REPRESENTS 100% SENSIBLE COOLING MBHT 1,000 BTU/h Total Cooling

MBHS 00 BTU/h Sensible Cooling

SS-GPCC www.goodmanmfg.com 7

PRODUCT SPECIFICATIONS

AMB. ˚FEVAP.

EAT 75 ˚F DB 80 ˚F DB 85 ˚F DB 90 ˚F DB

KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS KW MBHT MBHS

61 WB 10.2 115.9 99.7 10.2 118.6 117.2 10.3 125.3 125.3 10.3 132.0 132.0

64 WB 10.3 122.6 87.6 10.3 122.6 107.8 10.3 125.3 125.3 10.3 132.0 132.0

67 WB 10.3 130.7 75.4 10.3 130.7 95.6 10.3 130.7 114.5 10.5 132.0 132.0

70 WB 10.6 138.8 63.3 10.6 138.8 83.5 10.6 138.8 102.4 10.6 138.8 122.6

73 WB 10.6 146.9 51.2 10.6 146.9 71.4 10.6 146.9 90.3 10.7 146.9 110.5

61 WB 10.6 113.2 98.3 10.7 115.9 115.9 10.8 122.6 122.6 10.8 130.7 130.7

64 WB 10.8 119.9 86.2 10.8 121.3 106.4 10.8 122.6 122.6 10.8 130.7 130.7

67 WB 10.9 128.0 74.1 10.9 128.0 94.3 10.9 128.0 114.5 10.9 130.7 130.7

70 WB 10.9 134.7 62.0 10.9 134.7 82.2 10.9 136.1 102.4 11.0 136.1 121.2

73 WB 11.0 142.8 49.8 11.0 142.8 70.1 11.0 145.5 88.9 11.3 142.8 109.1

61 WB 11.0 111.8 98.3 11.1 114.5 114.5 11.1 121.3 121.2 11.3 129.3 129.3

64 WB 11.1 118.6 86.2 11.1 118.6 105.1 11.1 121.3 121.2 11.3 129.3 129.3

67 WB 11.3 125.3 74.1 11.3 125.3 94.3 11.3 125.3 113.2 11.4 129.3 129.3

70 WB 11.3 133.4 62.0 11.4 133.4 80.8 11.4 133.4 101.0 11.4 133.4 121.2

73 WB 11.5 140.1 48.5 11.5 140.1 68.7 11.5 140.1 88.9 11.6 140.1 109.1

100

61 WB 11.5 109.1 97.0 11.6 111.8 111.8 11.6 119.9 119.9 11.7 126.6 126.6

64 WB 11.6 115.9 84.9 11.6 115.9 105.1 11.6 119.9 119.9 11.7 126.6 126.6

67 WB 11.7 122.6 72.7 11.7 122.6 93.0 11.7 122.6 111.8 11.7 126.6 126.6

70 WB 11.8 130.7 60.6 11.8 130.7 80.8 11.8 130.7 99.7 11.8 130.7 118.5

73 WB 12.0 137.4 48.5 12.2 137.4 67.4 12.2 137.4 87.6 12.2 137.4 107.8

105

61 WB 12.0 106.4 95.6 12.0 110.5 110.5 12.2 117.2 117.2 12.3 124.0 123.9

64 WB 12.0 113.2 83.5 12.0 113.2 103.7 12.2 117.2 117.2 12.3 124.0 123.9

67 WB 12.3 119.9 71.4 12.3 119.9 91.6 12.3 119.9 110.5 12.3 124.0 123.9

70 WB 12.3 126.6 59.3 12.3 126.6 79.5 12.4 128.0 98.3 12.4 128.0 118.5

73 WB 12.6 136.1 47.2 12.6 136.1 67.4 12.6 136.1 86.2 12.6 136.1 106.4

COOLING CAPACITY CORRECTION FACTORS

CFM

-15% -10% -5% STD. +5% +10% +15%

Total MBH 0.971 0.985 0.991 0 1.006 1.012 1.019

Sensible MBH 0.925 0.952 0.974 0 1.024 1.048 1.070

kW 0.985 0.989 0.995 0 1.004 1.006 1.011

COOLING CAPACITY DATA (CONT.) — PCC120-X @ 4,000 CFM

NOTES:

1 Capacities are gross and are based on 230, 460 operation. 208-volt

operation must be derated by 0.98. Gross capacities do not include

evaporator motor heat.

AMB

EAT

Ambient Air Temperature

Entering Air Temperature

Evaporator Dry Bulb EAT

2 kW is for entire unit WB Evaporator Wet Bulb EAT

3 See table for capacity correction factors at other than nominal CFM. CFM Evaporator Airﬂow Ft.³/min (Table 9a)

kW 1,000 Watts

SHADED AREA REPRESENTS 100% SENSIBLE COOLING MBHT 1,000 BTU/h Total Cooling

MBHS 00 BTU/h Sensible Cooling

EVAPORATOR MOTOR HEAT

Horse-

power BTU/h

1.5 4,650

3 9,300

8 www.goodmanmfg.com SS-GPCC

PRODUCT SPECIFICATIONS

Heater Model HKCB20 HKCB30 HKCB40

Number of Stages 2 2 2

Output (MBH) 67.9 135.8 135.8

CFM

2,600 24.2 36.2 -

2,800 22.5 33.6 -

3,000 21.0 31.4 -

3,200 19.7 29.4 39.3

3,400 18.5 27.7 37.0

3,600 17.5 26.2 34.9

3,800 16.5 24.8 33.1

4,000 15.7 23.5 31.4

4,200 15.0 22.4 29.9

4,400 14.3 21.4 28.6

4,600 13.7 20.5 27.3

4,800 13.1 19.6 26.2

5,000 12.6 18.8 25.2

5,200 12.1 18.1 24.2

5,400 11.6 17.4 23.3

5,600 11.2 16.8 22.5

5,800 10.8 16.2 21.7

6,000 10.5 15.7 21.0

ELECTRIC HEAT AIR TEMPERATURE RISE

HEAT KIT AVAILABILITY

Unit Size HKCB20 HKCB30 HKCB40

7½XXX

10XXX

X - Heat Kit Available

N/A - Heater Not Available

Notes

• Maximum air temperature rise of 40° must not be exceeded.

• See table for Electric Heat Kit Availability in various unit sizes.

• Air temperature rise is for total heating capacity. Temperature rises at other conditions may be

calculated by using the formula:

Temperature Rise = Output Capacity - BTU/h

1.08 x ft3/min. Airﬂow

• For altitudes over 2,000’, air temperature rise must be calculated using the formula:

Temperature Rise = Output Capacity - BTU/h

14.4 x ft3/Min. Airﬂow x Speciﬁc Weight of Air

• Operation at less than nominal voltages must be derated by the following factors:

460 volt-0.92; 230 volt-0.92; 208 volt-0.75.

SS-GPCC www.goodmanmfg.com 9

PRODUCT SPECIFICATIONS

FAN PERFORMANCE DATA

10 www.goodmanmfg.com SS-GPCC

PRODUCT SPECIFICATIONS

WIRING DIAGRAM — PCC24-36***

FI ELD CONNECTION

208/ 230 VAC 1

USE COPPER

CONDUCTORS

ONLY-

75°C MIN

COMPRESSOR

1Ø WIRING

208/230 VAC 1Ø

XFMR-R

XFMR-C

NO NC

COM

WH-7

XFMR C

XFMR R

COM

HI VOLTAGE FIELD

COIL

FOLLOWING CHANGE MUST BE MADE:

ELECTRIC HEAT BLOWER TAP

HEAT RELAY

LOW

USE COPPER CONDUCTORS ONLY - 75? C MIN

WARNI NG:DISCONNECT PO WE R BEFOR E SERV IC IN G.

HORIZ

NUMBER GN GREEN

PCC24C02*

MED-LOW

CAP

HERM

FAN

COLOR CODE

YL YELLOW

PCC30C02*

MED

HIGH

TO HEATER KIT

LOW

ACB

CONTACTOR

BK BLACK

230/208

LOW VOLTAGE FIELD

HORIZ

MED

LOW HI VOLTAGE

HORIZ

DOWN

ALTERNATE UNIT POWER REFRIGERANT

BLOWER

FOR PROPER OP ERATION ON 208 VOLT THE

RD RED

KIT

DOWN DOWN

LPS

PHCB20C1

RELAY

LOW

COOLING

HEATER

PHCB05C1

RELAY

CAP

RELAY

COM

HORIZ

LOW VOLTAGE

ACCESSORY INSTALLATION INSTRUCTIONS.

OR ORANGE

TAP

HEAT

22303801 REV. 1

230 VOLT

FUSE

208 VOLT INSTALLATION

LEADS MAY BE USED WITH ELECTRIC

HEAT

CAP

START

DOWN

PHCB10C1

COOLING

COMMON

PHCB15C1

COOLING

CAP

BU BLUE

24V

SPEED TAP

FAN

BR BROWN

MED HI

MOVE RD6 WIRE FROM TRANSFORMER

HEATER ACCESS ORIES. SEE HEATER

GY GRAY

ELEC TRIC

START

ELECT RIC

HIGH

230 TERMINAL TO 208 TERMINAL.

MODEL

COMP

VT VIOLET

FAN RELAY

SWITCH

WH WHITE

COOLING

TAP

MED

LOW HIGH HIGH

HIGHLOW LOW

MED

HIGH

MED

HIGH

MED

HIGH

MED

LOW

MED

LOW

MED-HIGH

PCC36C02* MED

LOW HIGH HIGH

LOW LOW MED

HIGH

MED

HIGH

MED

LOW

MED LOW

RD-27

RD-6

ELECTRIC

FAN

YL-27

FAN

VT-14(COMMON )

BU-34

HERM

TRANSFORMER

BK-27

BR-21

GY-70

BU-34

VT-14

TERMINAL BOARD

YL/BK

PIN 5

BR-11

GND

LOW

YL/BK

VT-20

RD-13

BK-26

RD-11

PIN 8

HEATER

PIN 1

PIN 2

MED HI

PIN 7

BLOWER

RELAY

BU-1

RD-13

CAPACITOR

CIRCULATION2

BU-9

COMMON

(ACB)

KITS

SWITCH

PIN 6

RD-10

BU-23

BK-26

RD-27

VIEW A-A

BU-23(HEAT)

GY-28

CONTACTOR(CC)

CAPACITOR

1L2

MOTOR

LINE

LOAD

VT-18

RD-22

VT-7

VT-18

AIR

PIN 9

(CAP)

HEAT

SWITCH(LPS)

LOWPRES SURE

BU-9

RD-31

7RELAY

230

COOLING

GND

BU-9

COM

PIN 4

O.D.

208

9 8

PIN 3

VT-16

RD-24(COOL)

COM

4MED LOW

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date schematic.

WARNING High Voltage: Disconnect all power before servicing or installing this unit. Multiple power

sources may be present. Failure to do so may cause property damage, personal injury, or death.

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