GE Zoneline 2500 Operating instructions

www.GEAppfiances.com

Safety Instructions ........... 2

Operating Instructions

Air Direction ................ 4

Auxiliary' Controls .......... 5-9

Controls .................... 3

Vent Control ................ 4

Care and Cleaning

Air Filters .................. ] ]

Base Pan .................. ] 0

Outdoor Coils .............. ] 0

Room Cabinet and Case ...... ] 0

Installation Instructions

Electrical Supply ......... ] 4-16

Installing the Zoneline .... 17, 18

Optional Drain Kit .......... 19

Preparation ................ 12

Replacing an Existing Unit? . . .l 3

Troubleshooting Tips ....... 20

Normal Operating Sounds .... 21

Consumer Support

Consumer Support . . .Back Cover

Product Registration ...... 25, 26

*A,_rranty .................. 27

Heat/Cool Model 2500

Heat Pum[J Modal _500

Write the model and serial

numbers here:

Model #

Serial #

Find these numbers on a label

behind the room cabinet on the

base pan. 49-7415-2 JR 06-01

IMPORTANTSAFETYINFORMAtiON.

READALLINSTRUCtiONSBEFOREUSING.

AWARNING!

Foryour safe_ the information in this manual must be followed to minimize the risk of fire or

explosion, electric shock, or to pre vent property damage, personal injury, or loss of life.

_\ "_j____SAFETYPRECAUTIONS

_y_ • This Zoneline must be properly

installed in accordance with the

Installation Instructions before it is

used. See the Installation Instructions

in tile back of this manual.

Replacing an existing un#?

For details, see the Installation

Instructions in this manual.

• hnmediately repair or replace all

electric service cords that have become

frayed or otherwise damaged.

• Unplug or disconnect the Zoneline at

tile fllse box or circuit breaker before

making any repairs.

NOTE: ¼:e strongly recommend that any

servicing be performed by a qualified

individual.

READANDFOLLOWTHISSAFETYINFORMAtiONCAREFULLY.

SAVETHESEINSTRUCtiONS

Aboutthe controlsonyourZoneline. _.GEA..li..ces.com

LOW

FAN

STOP°° °'_2."

AUTOA _f_ t_'A AUTO

HEAT"!I I yCOOL

HIGHAll I I IIA HIGH

HEATw_,. COOL

MODECONTROL

(_ Co_trols

Mode Control

HIGH COOL and AUTO COOL proxide

cooling with different fire speeds.

HIGH HEAT and AUTO HEAT proxide

heating with different tim speeds.

LOWFAN or HIGH FAN provides air

circulation and filtering without cooling

or heating.

NOTE: Ifyoumove theswitch froma coolor heat

setting to STOPor to afan settlhg the unit has an

automatic3-minute delaybeforea//owlhg the

compressorto restart in the cool orheat mode.

TEMPCONTROL

TempControl

The temp control is used to maintain the

room temperature, The compressor will

cycle on and off to kee I) the room at the

same comfort level, When w)u tm'n the

knob to COOLER(blue) the indoor air

will become coole_: Tm'n the knob to

WARMER (red) and the indoor air will

become wa iillei:

3500 Series only

_]_en the outdoor temperatm'e is lower

than 25°E heat is provided by the electric

heater in the air con(litioner instead of by

the heat pump.

About YourHeat Pump(3500Seriesonly)

Heat pmnps can save money by removing heat

fl'om the outside ai_e\'en when the outside

temperature is below fl'eezing-- and releasing

that heat indom_.

To get the best pex_ommnce flxm_ ):our heat

pump, don't change the room them_ostat ve_y

otten. Raising the heat setting 2-3 degrees will

cause the Zoneline to use its electric heating

elements in order to reach the new temperatm'e

setting quickly:

There is a three miimte minimum compressor

run time at any setting to prevent short cycling.

The indoor tim motor starts befl)re the

COllll)I'essoI" [lIl(l stops atter the coi/ll)i'essoi"

cycles off'.

The electric heating elements use much

more electricity than heat pmnps and cost

illOi'e to operate.

OtherfeaturesyourZoneline mayhave.

Ventilation Control

The xentilation control lexer is located at the

upper left side of the Zoneline unit, behind the

I'OOIll cabinet,

NOTE:Thevent doorshippinghardwaremustbe

removedbeforeusingthevent control lever.

See theInstallationInstructionsin this manual.

X,_q_en set at CLOSE, OlflV the air inside the

room is circulated and filtered.

_,_q_en set at OPEN, some outdoor air will be

drawn into the room, This will reduce the

heating or cooling efficiency,

Eaergy Tip: Keep the vent control at CLOSE.

The room air will be filtered and circulated,

Vent

control

(Pulllever

through

labelto

operate)

ToRemovethe RoomCabinet

Additional controls are located behind the

I'OOIll cabinet,

Te remeve: Pull out at the bottom to release it

fl'om the tabs (1). Then lift up (2).

To replace: Place the tabs o_er the top rail (l ).

Push imvard at the bottom tmtil it snaps into

place (2).

Air Direction

To a(!iust the air direction, remove the room

cabinet. Renlove the 7 louver screws that hold

the louver insert in place. Flip the louver insert

180_ replace the screws and the room cabinet.

Louverscrews

Removethe room cabinet and flip the louver

insert to change the air direction.

4Louverscrews

Auxiliary Controls onyourZoneline. .cEAp ,ia,oos.oom

Auxiliary Controls- Dip Switches

The au_liary dip switch controls are located

behind the room cabinet, through an opening

in the control panel.

Remove the room cabinet. See the ToRemovethe

RoomCabinetsection,

The ti_ctox) settings will be in the DOWNposition.

The owner is responsible for checking switches

and ensuring the) are in the desired position.

DipSwitches

ALLFR(All Electric Heat)--

(3500Series models only)

C:FAN CN(Cooling-Smart Fan)

H:FAN CY(Heating-Smart Fan)

CLASS2 (RemoteThermostat)

LOADSHEDDING(CDC)

FREEZSen (FreezeSentinel)

CONSTFAN(Constant ON Fan)

OCCUPIED(OccupancySensor)

J_og_N

T'_[_--TL1 (H)(Temp.Limit 1-Heat)

TL2(H)(Temp.Limit 2-Heat)

TL3(H)(Temp.Limit 3-Heat)

TL1(C)(Temp.Limit 1-Cool)

TL2(C)(Temp.Limit 2-Cool)

TL3(C)(Temp.Limit 3-Cool)

All ElectricHeat

This electric heat option flmcfions only on the

3500 Series models. X,_hen this switch is enabled

(UP), heat ptunp operation is locked out, causin,*,

the unit to provide only electric resistance heat.

°°"'EmBBBBBBB][BBBBBB]° "

L ALLI_R(All Electric Heat)

Cooling-Smart Fan

_._]_en this switch is enabled (UP), it allows the

indoor lira to cycle on/off with the compressor

_._]_en this switch is disabled (DOWN),it allows

the indoor lira to run continuously.

oo : aaaaBailaaaaaaloo':

L C: FAN CN (Cooling-Smart Fan)

Heating-Smart Fan

\,_l_en this switch is enabled (UP), it allows the

indoor tim to run confinuousl); When this

switch is disabled (DOWN),it allows the indoor

lira to cycle on/off with the heat pump or

heater oper;ition.

° :'[BBCBBBBB]IBBBBBBI

L H: FANCY(Heating-Smart Fan)

Auxi/iaq controlsonyourZoneline.

Remote Thermostat-Class 2

_4q_en this switch is enabled (UP), it allows the

unit to operate off of a Class 2 Remote Control

_4*all Them_ostat. The trait controls are disabled. °_IBBB_,BBBBIIBBBBBBI°_

b CLASS2(RemoteThermostat)

LoadShedding(CDC)

This teatm'e is active only if the trait is in

CDC mode. When this switch is enabled (UP),

the indoor Lm can be turned ON or OFF with

the Imit controls. °o'-'°IBBBBaB ]IBBBBBB]°o°-'°

L LOADSHEDDING(CDC)

FreezeSentinel

\41_en this switch is enabled (UP), it turns OFF

the freeze sentinel protection teatm'e. _\]th the

switch disabled (DOWN), the fl'eeze sentinel is

acti\med which automatically provides heat

without user intet_tilce. This helps to prevent

plumbing damage by tm'ning the heater and

indoor Jim ON at 41° F and OFF at 46°E

°°"'IBBBBB BBIIBBBBBB]°o""

L FREEZESen(FreezeSentinel)

Constant ON Fan

X&q_enthis switch is enabled (UP), it allows the

indoor tim to mn continuously, at high speed,

exert if the trait is in the STOP position. °_°IBBBBBB_,BI[BBBBBB°_"°

b DONST FAN(Constant

ON Fan)

Occupancy Sensor

_,_l_en this switch is enabled (UP), it allows the

Imit to utilize an infi'ared motion sensor and

a door switch fin" occupancy detection. This

teatm'e allo_vs an energai management system

to be installed and operated in coqim_ction

with the tmit.

0o_,BBBBBBB@J[BBBBBB °_°

L OCCUPIED

(OccupancySensor)

www.GEPppliances.com

Temperature Limiting

Temperature limiting can reduce enex%_' costs

by limiting the lowest temperature that can be

set fl)r cooling and the highest temperature that

can be set fin" heating, Temperature limiting is

controlled by the second six au_liarv switches,

The fit_t three switches are used to select the

cooling limits and the remaining three switches

are used to control the heating limits, This

teature is not a\_filal)le with the Remote

Them_ostat-Class 2.

TL1(C)(Temp.Limit1 Cool)_

TL2(C)(Temp.Limit2 Cool)

TL3(C)(Temp.Limit3 Cool)

o .iaBaaaaaailaaBa a]oo .

TL1(H)(Temp.Limit 1 Heat)

TL2(H)(Temp.Limit2 Heat)

TL3(H)(Temp.Limit3 Heat)

Temperature limiting during COOLmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 1,2,3 60° 85°

1 2,3 64° 85°

1,2 3 66° 85°

2 1,3 68° 85°

2,3 1 70° 85°

1,2,3 NONE 72° 85°

1,3 2 74° 85°

3 1,2 76° 85°

Temperature limiting during HEATmode

(all temperatures shown in °F)

UP DOWN Minimum Maximum

NONE 4, 5,6 60° 85°

4 5,6 60° 80°

4,5 6 60° 78°

5 4,6 60° 76°

5,6 4 60° 74°

4,5,6 NONE 60° 72°

4,6 5 60° 70°

6 4,5 60° 65°

Auxiliary controlsonyourZoneline.

Auxiliary Controls-TerminalConnections

Tile ml_li_' cont_'ols _'e loc_ted behind tile

_'oom cabinet bene_th the cont_'ol p_mel.

_] Remo_,e the _'oom c_binet. See the

ToRemovethe RoomCabinetsection.

[_gem o_e the sc_'ew ti'om the c'ont_'ol p_nel

Coi'nei;

[_] Remoxe tile cont_'ol p_mel _md knobs b)'

grasping the cont_'ol pm_el on both sides _md

pulling fi)_'w;_'d. The knobs will pull off with

the cont_'ol p_mel.

[_Mte_" _ll desi_'ed settings l/_ve been m_de,

_'epl_ce tile cont_'ol pm_el, knobs m_d _'oom

cabinet b)' _'e\'e_ing steps 1-3. NOTEJThe

knob stem is Osh_ped. Inst:_ll the fl_t _ff the

slip,it to the fl_t of the knob.

The owne_" is _'esponsible fi_" m_king _11

com_ections _md setting tile _l)l)rOl)_i_te

dip switches.

lnse_'t tile building hook-/_p wi_'es into tile

bottom of the teH_/in_l _md tighten sct'ew

sectu'elv to m_ke tile desi_'ed com_ecfions.

CAUTION:

Improper" M_ing m_y clam_ge tile Zoneline

elect_'onics. No common busing is pem_itted.

D_m/_ge o_"er_'_tic oi)e_'_fion m_y _'esult.

A sei)__m wi_'e i)_i_"i/ltlst be mn fl'om e_cl/

sei)_'_te cont,'oiling swit('h to e_cl/in(lividt_l

Zoneline.

ogg g

MotionSensor_J L_ L L_

Door Sensor

External Fan

Central Desk Control

L-common- Ground

White - Heater

-- Yellow- Compressor

Black- Solenoid

Green - High Speed Fan

Green- Low Speed Fan

Red- 24 V AConly

Motion Sensor(Obtained locally)

_,_q/en com_ecte(1, tile w_ll motmted motion

sensor" will detect motion in the _'oom _md

mm_m_fic_llv ttu'n tile trait ON o_" OFE

Tile (loot [lIl(1 i/lotion sensoi3 wol'k togethei"

to m_tom_atic_allv ttu'n tile trait ON or OFE

@_@@@@@@@@@@@@---1

eo__le_ I_ _1 o_ i_ _ _ ....

Motion Sensor

vvww.GEAppliances.com

Door Sensor (Obtained locally)

_]/en connected, tile door sensor will detect

when tile door in tile i'OOill W_lS opened or

closed. This teatm'e must be used in coI_junction

with tile motion senso_:

The door and motion sensm_ work together

to automaticallx mrn tile refit ON or OFE

@@@@@@@@@@@@@@

" DoorSensor

External Fan(Obtainedlocally)

_41/en connected, an auxiliary or external tim

can be controlled with tile indoor tim motor

on the Zoneline, Connections provide 94 V AC

to energize a remote relay, turning on tile

external tim. g

[_ ExternalFan

Central Desk Control

X_l/en com_ected, tile refit can be turned ON

or OFF with a switch located at the Central

Control Panel. A separate wire pair must be

run fl'om each separate controlling switch to

each individual Zoneline. @

[_ CentralDeskControl

Remote Thermostat

X_q/en connected, tile refit _fill be controlled

bv a i'elllote thelillostat.

NOTE'The number 4 dip switch must be in tile

enabled (liP)position to acti\'ate tile relnote

them_ostat, (See the installation instructions

supplied with the remote them_ostat),

IMPORTANT

Tile Zoneline them_ostat connections

provide 24 V AC onE'.

If using a digital/electronic wall them_ostat,

you must set it to tile 24 V AC setting.

See tile Installation Instructions for tile

wall them_ostat.

Red 24 VAC only

Green- LowSpeedFan

Green High SpeedFan

Black- Solenoid

Yellow Compressor

White -Heater

Caermon Ground

ACAUTION:

Damage to a wall them/ostat or to tile

Zoneline electronics can result fl'om improper

connections. Special care must be used in

cmmecting blue and black wires. No line w)ltage

connections should be made to any circuit.

Isolate all wires in building fl'om line w)ltage.

Careand cleaning.

Room Cabinet and Case

Turn the Zoneline oiI and disconnect the

power supply:

To clean, use water and a mild detergent.

Do not use bleach or abrasives. Some commerdal

cleane_ may damage the plastic parts.

OutdoorCoils

Tile coils on tile outdoor side of tile Zoneline

should be checked regularly. If the)' are clogged

with dirt or soot, they may be protessionally

steaIll cleaned, a service a\_filable through your

(;E se_Mce outlet. You will need to remove the

trait to inspect the coils because the dirt

build-up occm_ on tile inside.

Coils

Grille

Clean the outside coils regularly.

Base Pan

In some installations, dirt or other debris may be

blown into the unit fl'om the outside and settle in

tile base pan (tile bottom of tile unit).

In sore e a teas of th e U nited States a "jell-like"

substance may be seen in tile base pan.

Check it periodically and clean, if necessary.

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