FVC PM0301B User manual
PRODUCTIMAGE
PM0301B
ProMaster Bed System
Installation Guide
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
All Flatline Van Co products must be properly assembled and secured before attaching to your
vehicle. Improper attachment could result in an automobile accident, and could cause serious bodily
injury or death to you or to others involved. You are responsible for assembling and securing Flatline
Van Co products to your vehicle, checking the mounting points and attachments prior to use, and
regularly inspecting the products for wear and or damage. We always recommend you use a
professional to install any aftermarket accessories to your vehicle. If you have no mechanical
experience and are not thoroughly familiar with the installation procedures, you must have the
product installed by a professional installer or other qualified persons. The responsibility is yours
and must be taken seriously for everyone's safety.
1
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
thanks.
2
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
THANK YOU!
ARE YOU EXCITED ABOUT YOUR NEW PROMASTER BED SYSTEM? HERE ARE A FEW
THINGS TO DO BEFORE BEGINNING THE INSTALLATION PROCESS--
• PLEASE INSPECT THE PRODUCT TO ENSURE THERE WAS NO
DAMAGE INCURRED DURING SHIPPING.
• IF THERE IS DAMAGE TO REPORT, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AS SOON AS POSSIBLE.
• NEXT, USING THE “PACKAGE CONTENTS” PAGE, CHECK
INVENTORY AND FAMILIARIZE YOURSELF WITH THE PARTS
AND HARDWARE.
• GATHER ALL TOOLS REQUIRED FOR INSTALL.
-5/16 HEX KEY ALLEN WRENCH
ADDT’L TOOLS-
NON BRACKET INSTALL-
-POWER DRILL
-1/8” DRILL BIT
DIY BRACKET INSTALL-
-9/16” SOCKET OR WRENCH (IF L-TRACK INSTALLED)
-5/32 HEX KEY ALLEN WRENCH (FOR SUPPLIED DIY HARDWARE)
• IT’S RECOMMENDED TO HAVE A SECOND SET OF HANDS
WHEN INSTALLING THE BED RAILS TO HELP LEVEL THEM.
• YOU CAN INSTALL THIS BED USING SELF TAPPING SCREWS,
OR BY USING RIVNUTS (REQUIRE SEPARATE TOOL)
TOOLS
5/16 ALLEN KEY
5/32 ALLEN KEY
PACKAGE CONTENTS
3
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
PASSENGER SIDE BED RAIL
QTY - 1
DRIVER SIDE BED RAIL
QTY - 1
BED PANEL
QTY - 1
REAR BED PANEL
QTY - 1
HARDWARE PACK
4
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
3/8 SCREW CUSHION
WASHER
QTY - 4
3/8 SCREW FLAT WASHER
QTY - 4
3/8-16 X 1 SOCKET HEAD
HEX DRIVE SCREW
QTY - 4
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
LET’S GET STARTED!
NOTE- THE FLAME LOGO IS THE BACK OF THE BED RAIL AND FACES THE REAR OF
THE VAN.
5
DIY MOUNT HOLES
MEASURE TO THIS EDGE (PANEL ADDS 1.5”)
L-TRACK OR BED
BRACKET KIT MOUNT
SLOTS
FRONT REAR
THE BED RAILS HAVE MULTIPLE MOUNTING HOLES AND STYLES TO COVER A RANGE USER DETERMINED MOUNTING STYLES. BELOW IS
A DIAGRAM DETAILING THE BED RAIL. WE HAVE PROVIDED A LARGE AMOUNT OF 1/4” CLEARANCE HOLES (LABELED DIY MOUNT
HOLES) FOR USERS CHOOSING TO MOUNT THE BED RAIL DIRECTLY TO THE VAN CHASSIS, AND THESE ARE SIZED FOR A 1/4-20, M6, OR
#14 SELF DRILLING SCREW. WE RECOMMEND TEST FITTING YOUR RAILS TO THE WALL AT DESIRED HEIGHT, THEN INSERTING SOME SELF
TAPPING SCREWS TO HOLD IN PLACE WHILE INSERTING YOUR FINAL MOUNT HARDWARE, OR FOR DRILLING RIVNUT PILOT HOLES.
WE HAVE ALSO PROVIDED 4 SLOTS THAT FUNCTION WITH OUR DIY BED BRACKET KIT. THESE SLOTS ARE SIZED TO FIT STANDARD
L-TRACK ANCHORS, OR THEY WORK WITH THE 1’4-20 MOUNTING HARDWARE WE SUPPLY WITH THE DIY BED BRACKET KIT.
SEE PAGE 6 FOR DETAILS ON MOUNTING TO THE DIY BED BRACKET KIT, AND SEE PAGE 7 FOR DETAILS ON L-TRACK.
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
PLEASE REFER TO THE DIY BED BRACKET KIT INSTALLATION
MANUAL FIRST BEFORE ATTEMPTING TO INSTALL THE BED SYSTEM.
WITH THE BED BRACKET INSTALLATION YOU WANT TO HOLD THE
BED RAIL UP AT THE DESIRED HEIGHT (YOU CAN MARK WITH
PAINTERS TAPE TO DOUBLE CHECK IF PREFERRED) AND THEN
INSERT THE HARDWARE PROVIDED WITH THE DIY BED BRACKET KIT
AS SHOW IN THE IMAGE TO THE RIGHT. TIGHTEN DOWN AND REPEAT
ON BOTH SIDES.
NOTE- THE PROMASTER BED SYSTEM HAS A MOUNTING
WIDTH RANGE (THE DISTANCE BETWEEN YOUR WALL PANELS) OF
ROUGHLY 64” - 69.5” THIS MEASUREMENT WILL DETERMINE YOUR
MAXIMUM HEIGHT. DEPENDING ON YOUR WALL PANEL THICKNESS
YOU MAY NEED TO PURCHASE LONGER BOLTS. THE PROVIDED
HARDWARE WILL ALLOW UP TO A 3/8” THICK WALL PANEL (+FABRIC
ETC.)
6
MAKE SURE SPACER FROM DIY
BRACKET KIT SITS BEHIND
WASHER. THIS HEPS THE RAIL
SEAT CORRECTLY.
DIY BRACKET MOUNTING
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
IF YOU’VE INSTALLED L-TRACK ONTO YOUR DIY BED BRACKET KIT
(MORE INFO PROVIDED IN DIY BED BRACKET KIT INSTALL GUIDE)
THEN YOU WILL FOLLOW THE SAME PROCEDURE AS MENTIONED IN
PREVIOUS PAGE WITH THE EXCEPTION OF MOUNTING YOUR L-TRACK
ANCHORS FIRST. KEEP IN MIND THAT THE L-TRACK ANCHORS
CENTER ON THE FLAT SPOT OF THE KEY WAY AS SHOWN IN THE
IMAGE BELOW.
7
L-TRACK STUD
WILL LINE UP WITH
THIS KEY WAY
L-TRACK MOUNTING
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
ONCE YOU HAVE YOUR BED RAILS UP AND FULLY MOUNTED, YOU
CAN SIMPLY PLACE THE BED PANELS ON AND FASTEN THEM USING
THE 3/8-16 SOCKET HEAD SCREWS, 3/8 FLAT WASHER, AND 3/8
CUSHIONING WASHER, IN THAT ORDER (SEE FIGURE 1)
8
FIGURE 1
• 3/8 CUSHION WASHER
• 3/8 FLAT WASHER
• 3/8-16 SOCKET HEAD SCREW
PERIODICALLY INSPECT THE FASTENERS
TO ENSURE THEY REMAIN TIGHT. THE RUBBER
WASHER IS PRESENT TO REDUCE VIBRATION
RELATED LOOSENING, BUT IT IS NOT UNCOMMON
FOR THE FASTENERS TO LOOSEN UP OVER TIME
FLATLINE VAN CO • SUPPORT@FLATLINEVANCO.COM • 888-667-5576
THE DIAGRAM BELOW PROVIDES OVERALL DIMENSIONS OF THE BED
PANELS.
9
68.5” - 74”
60”
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