Fujitsu fi-4860C Configuration guide
1
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
fi-4860C CONSUMABLE REPLACEMENT
AND CLEANING INSTRUCTIONS
CG00000-715401B
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
2
CONSUMABLES LIST
Description Qty Life Fujitsu P/N
Lamp 12 1000 2PA83950-0290
Brake Roller 1 300,000 CA04315-F705
Pick Roller Unit 1 300,000 PA03296-F711
Pad 1 300,000 CA04315-G730
1- Front Side and Back Side Lamps
2- Lamp Life Rated in Scanning Hours
Note:
NCR or Carbonless paper has chemical composition which damages
the Pad, the Pick Roller Unit, and the Brake Roller. Cleaning of these
items will be needed more frequently to avoid feed problems. Also
their life will be reduced if this paper is scanned.
Lamp Brake Roller
Pick Roller
Unit
Pad Assembly
3
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
REPLACING THE FRONT SIDE LAMP
• Lift the Lever at the right to
open the Upper Transport
Unit.
• Pull down on the Tab on the
right to open the Glass Sheet
Guide that covers the Front
Side Lamp.
• Remove the two Lamp
Socket Covers by pulling
down on the tabs and then
toward the back of the
scanner.
A defective or improperly installed Front Side Lamp can cause the “Front
Side Optical Alarm” message to be displayed on the Operator Panel of
the scanner. Vertical lines or bad image quality on the front side scan can
also be caused by a defective Front Side Lamp.
Lever
Glass Sheet Guide
Lamp Socket Cover
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
4
REPLACING THE FRONT SIDE LAMP (CONT.)
• Rotate the Lamp a half turn
so that the terminals on each
end align with the slot on the
Lamp Socket and remove
the Lamp from the unit.
• Reinstall the lamp by
inserting into the sockets and
rotating it into place.
Note:
Make sure the clear area of
the Lamp faces down. If the
lamp is installed with the clear
area facing the incorrect
direction (up), a Front Side
Optical Alarm will occur. Clear Area
• Attach the Lamp Socket Covers by aligning the curled Edge of the
cover with the cutout of the Lamp Holder and push forward until the
tab locks in place.
Lamp Socket Cover
Curled Edge Ta b
5
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
• Push the Blue Locking Tab
back and pull open the side
cover. The cover is on the
left side of the scanner.
• Hold the Blue handle and pull
out the Back Side Lamp Unit.
• Rotate the lamp a half turn
so that the 2 terminals on
each end of the lamp align
with the slot on the lamp
socket and remove the lamp
from the lamp unit.
• Install the new lamp in the
lamp unit by inserting the
terminals of the lamp into the
socket and rotating the lamp
as shown to the right.
REPLACING THE BACK SIDE LAMP
A defective or improperly installed Back Side Lamp can cause the “Back
Side Optical Alarm” message to be displayed on the Operator Panel of
the scanner. Vertical lines or bad image quality on the back scan can
also be caused by a defective Back Side Lamp.
Clear Area
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
6
Note:
Make sure the clear area of
the Lamp faces up. If the
lamp is installed with the clear
area facing the incorrect
direction (down), a Back Side
Optical Alarm will occur.
• Reinstall the Back Side Lamp
Unit by aligning it with the
opening in the scanner frame
and pushing in until the
connectors mate properly.
• Close the side cover
securely.
REPLACING THE BACK SIDE LAMP (CONT.)
Note:
If the side cover is not closed securely the “ADF - Cover Open”
message will appear on the LCD.
7
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
REPLACING THE PICK ROLLER UNIT
• Lift the Lever at the right to
open the Upper Transport
Unit.
• Pull the ADF release levers
towards you and lift up the
ADF Sheet Guide Assembly.
• Slide the Pick Roller Unit to
the left and remove it toward
the upper right.
A worn out, defective, or improperly installed Pick Roller Unit will cause
misfeeds and paper jams. It can also cause the “Pick roller unit not set”
message to be displayed on the Operator Panel of the scanner. The Pick
Roller Unit has an approximate life of 300,000 pages. If NCR or carbon-
less paper is used the life span of the Pick Roller Unit may be decreased
by half.
Lever
ADF Release Levers
ADF Sheet Guide Assy.
Pick Roller Unit
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
8
REPLACING THE PICK ROLLER UNIT (CONT.)
• To replace, engage the drive
ring on the left side of the
Pick Roller Unit onto the
drive shaft on the Sheet
Guide Assembly.
• Lower the right side of the
Pick Roller unit and align the
black plastic bushing with the
metal shaft on the right side
of the Sheet Guide Assembly
and move to the right.
Note:
Refer to the photos above for the proper position of the Pick Roller Unit.
• While holding the ADF Sheet Guide Assembly up, pull the ADF
release levers toward you, then gently lower the ADF Sheet Guide
Assembly.
• Release the ADF release levers to lock the ADF Sheet Guide
Assembly into position.
Note:
Hold the ADF Sheet Guide Assembly during this process to avoid
damage to the sensors.
• Close the Upper Transport Unit.
Pick Roller Unit
Ring
Shaft
Correct Position
Incorrect Position
9
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
REPLACING THE BRAKE ROLLER
• Lift the Lever at the right to
open the Upper Transport
Unit.
• Pull the ADF release levers
towards you and lift up the
ADF Sheet Guide Assembly.
• Press down on the upper
part of the Guide Plate with
your fingers at two positions.
• Pull the Guide Plate towards
you to remove it.
A worn out or improperly installed Brake Roller will cause multiple feeds
and paper jams, or will display the “Separation roller worn” message on
the Operator Panel of the scanner. An improperly installed Brake Roller
may cause the “Break roller not set” message to be displayed on the
Operator Panel. The Brake Roller has an approximate life of 300,000
pages. If NCR or carbonless paper is used the life span of the Brake
Roller may be decreased by half. Lever
ADF Release Levers
ADF Sheet Guide Assy.
Guide Plate
fi-4860C CONSUMABLE REPLACEMENT AND CLEANING INSTRUCTIONS
10
REPLACING THE BRAKE ROLLER (CONT.)
• Hold the lever on the Brake
Roller and turn it up and pull
the Brake Roller out of the
scanner.
• Take a new Brake Roller and
align the green Brake Roller
bracket with the openings in
the ADF Sheet Guide Assy
and press the lever into
place.
• Reinstall the Guide Plate.
Note:
If the Guide Plate is not
installed properly, it will cause
paper jams and noise.
• While holding the ADF Sheet Guide Assembly up, pull the ADF
release levers toward you, then gently lower the ADF Sheet Guide
Assembly.
• Release the ADF release levers to lock the ADF Sheet Guide
Assembly into position.
Note:
Hold the ADF Sheet Guide Assembly during this process to avoid
damage to the sensors.
• Close the Upper Transport Unit.
Brake Roller
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