Fujitsu ARG45ALC3 User manual

CONTENTS

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

REFRIGERANT SYSTEM DIAGRAM . . . . . . . . . . . . . . 6

ERROR CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . . . . 8

OUTDOOR P. C. BOARD CIRCUIT DIAGRAM . . . . . 10

DISASSEMBLY ILLUSTRATION . . . . . . . . . . . . . . . . . 11

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

SPLIT TYPE

AIR CONDITIONER

DUCT TYPE (50Hz)

Indoor unit Outdoor unit

ARG45ALC3 AOG45APA3L

ARG45RLC3 AOG45RPA3L

ARY45ALC3 AOY45APA3L

ARY45RLC3 AOY45RPA3L

ART45RLC3 AOT45RPA3L

- 1 - 2004.01.21

REFRIGERANT CHARGE (R-22)

PIPE LENGTH 5 m 10 m 20 m 30 m 40 m 50 m

MODELS (16 ft) (33 ft) (66 ft) (99 ft) (132 ft) (164 ft)

ARG45ALC3 3,150 g 3,550 g 3,950 g 4,350 g

FULL CHARGE ARY45ALC3 (111.1 oz) (125.2 oz) (139.3 oz) (153.4 oz)

AMOUNT 3,400 g 3,800 g 4,200 g 4,600 g

(119.9 oz) (134.0 oz) (148.2 oz) (162.3 oz)

SPECIFICATIONS

INDOOR UNIT

ARG45ALC3, ARY45ALC3 ARG45RLC3, ARY45RLC3, ART45RLC3

OUTDOOR UNIT AOG45APA3L, AOY45APA3L AOG45RPA3L, AOY45RPA3L, AOT45RPA3L

COOLING CAPACITY (kW) 12.4 - 12.7 12.4 - 12.7

HEATING CAPACITY (kW) ----- 13.4 - 13.7

POWER SOURCE (V) 380 - 415

FREQUENCY (Hz) 50

RUNNING CURRENT (A) COOLING 8.10 - 8.30 8.10 - 8.30

HEATING ----- 7.80 - 8.10

INPUT WATTS (kW) COOLING 4.50 - 4.57 4.50 - 4.57

HEATING ----- 4.25 - 4.35

E.E.R. (kW/kW) COOLING 2.76 - 2.78 2.76 - 2.78

HEATING ----- 3.15 - 3.15

MOISTURE REMOVAL ( /hr) 6.0 4.5

AIR CIRCULATION-Hi (m3/hr) 2,200 2,200

ELECTRICAL DATA

COMPRESSOR

DIMENSIONS

TYPE Hermetic type, 2 pole, Three phase, Induction motor

CODE ZR61KC-TFD-559

ARG45ALC3, ARG45RLC3 AOG45APA3L

ARY45ALC3, ARY45RLC3, ART45RLC3 AOY45APA3L

TYPE MFA-45BTT MFB-362FT

POWER SOURCE (V) 380 - 415

HI-SPEED (r.p.m.) 1,320 770 790

MED-SPEED (r.p.m.) 1,270 ----- -----

LO-SPEED (r.p.m.) 1,200 ----- -----

HEIGHT (mm) 270 1,152

WIDTH (mm) 1,210 940

DEPTH (mm) 700 370

FAN MOTOR

WEIGHT

GROSS WEIGHT (kg) 60 116 124

NET WEIGHT (kg) 45 102 110

Notes :

•Between 5 m and 50 m, when using a connection pipe other than that in the table, charge additional refrigerant with 40 g (1.41oz) /

1 m (3.3 ft) as the criteria.

•The above list shows values at the external static pressure of 10 mm Aq (98 Pa).

ARG45RLC3

ARY45RLC3

ART45RLC3

AOG45RPA3L

AOY45RPA3L

AOT45RPA3L

- 2 -

2004.01.21

1,152

940 370

197

46996

4066 184

382

243

196

126

700

141

139 83264

1,177

1,063

1,135

264 264

270

117

220

200

205

Unit : mm

DIMENSIONS

FAN MOTOR CAPACITOR

- 3 - 2004.01.21

CIRCUIT DIAGRAM

GREEN

WHITE

BLACK

CN1

3 2 1

CN17

(N)

FILTER

BOARD

REMOTE

CONTROL

OUTDOOR UNIT

CONTROL

Use T3.15A - 250V

Fuse on F101

BLACK

WHITE

BLACK

WHITE

RED

TERMINAL

TO OUTDOOR UNITTO REMOTE

CONTROL UNIT

WHITE

BLUE

RED

BLACK

GRAY

BLACK

CONTROL BOARD

THERMISTOR (ROOM TEMP.)

CN7

CN4CN5 CN15CN19 CN6

CN8

WHITE

BLUE

PURPLE

PINK

RED

WHITE

BLACK

THERMISTOR (PIPE TEMP.)

FAN MOTOR

CAPACITOR

FAN

MOTOR

BLUE

PURPLE

PINK

RED

WHITE

BLACK

PCB

(RELAY)

GRAY

GREEN

WHITE

BLACK

CN1

3 2 1

CN17

(N)

FILTER

BOARD

REMOTE

CONTROL

OUTDOOR UNIT

CONTROL

Use T3.15A - 250V

Fuse on F101

BLACK

WHITE

RED

BLACK

WHITE

RED

TERMINAL

TO OUTDOOR UNIT TO REMOTE

CONTROL UNIT

WHITE

BLUE

RED

BLACK

GRAY

BLACK

CONTROL BOARD

THERMISTOR (ROOM TEMP.)

CN7

CN4CN5 CN15 CN10 CN6

CN8

WHITE

BLUE

PURPLE

PINK

RED

WHITE

BLACK

THERMISTOR (PIPE TEMP.)

FAN MOTOR

CAPACITOR

FAN

MOTOR

BLUE

PURPLE

PINK

RED

WHITE

BLACK

PCB

(RELAY)

FAN MOTOR CAPACITOR

ARG45RLC3 ARY45RLC3

Models : ARG45ALC3, ARY45ALC3

Models : ARG45RLC3, ARY45RLC3

- 4 -

2004.01.21

TO POWER SUPPLY TO INDOOR UNIT

BLACK

WHITE

RED

T1 T3

24632 A/A1

INTERNAL

OVERLOAD

PROTECTOR

THERMAL

PROTECTOR

13531 B/A2

WHITEWHITE

FAN MOTOR

(LOWER)

FAN

CAPACITOR

TERMINAL

FUSE

COMPRESSOR

MAGNETIC RELAY

CR COMPOSITE

CRANKCASE HEATER

THERMOSTAT

(DISCHARGE PIPE)

CONNECTOR

BLACK

WHITE

RED

WHITE

RED

BLACK

BLACK BLACK

GRAY

BLUE

GREEN/YELLOW

BLUE

FAN MOTOR

(UPPER)

FAN

CAPACITOR

OUTDOOR

THERMOSTAT

TERMINAL

CONNECTOR

WHITE

BROWN

WHITE

BLACK

13NTSR

(N)

FAN MOTOR CAPACITOR

Models : AOG45APA3L, AOY45APA3L

GREEN

WHITE

BLACK

CN1

3 2 1

CN17

(N)

FILTER

BOARD

REMOTE

CONTROL

OUTDOOR UNIT

CONTROL

Use T3.15A - 250V

Fuse on F101

BLACK

WHITE

RED

BLACK

WHITE

RED

TERMINAL

TO OUTDOOR UNIT TO REMOTE

CONTROL UNIT

WHITE

BLUE

RED

BLACK

GRAY

BLACK

CONTROL BOARD

THERMISTOR (ROOM TEMP.)

CN7

CN4CN5 CN15 CN6

CN8

WHITE

BLUE

PURPLE

PINK

RED

WHITE

BLACK

THERMISTOR (PIPE TEMP.)

FAN MOTOR

CAPACITOR

FAN

MOTOR

BLUE

PURPLE

PINK

RED

WHITE

BLACK

PCB

(RELAY)

Model : ART45RLC3

- 5 - 2004.01.21

FAN MOTOR CAPACITOR

Models : AOG45RPA3L, AOY45RPA3L, AOT45RPA3L

TO POWER SUPPLY TO INDOOR UNIT

BLACK

WHITE

RED

T1 T3

246 A1/A

INTERNAL

OVERLOAD

PROTECTOR

135 A2/B

TERMINAL

COMPRESSOR

MAGNETIC RELAY

BELT HEATER

HIGH

PRESSURE SWITCH

GREEN/YELLOW

THERMISTOR

EXPANSION

VALVE COIL

SOLENOID COIL

BROWN

BLACK

(DISCHARGE TEMP.)

(OUTDOOR TEMP.)

(PIPE TEMP.)

CN 9

WHITE

YELLOW

ORANGE

BLUE

BROWN

RED

CN 11CN 4

FAN MOTOR (UPPER)

BLUE

RED

WHITE

BLACK

CN 16

FAN MOTOR (LOWER)

FAN MOTOR

CAPACITOR (UPPER)

BLUE

RED

WHITE

BLACK

CN 3

YELLOW

CN 15

BLACK

CN 6

BLUE

CN 13

FAN MOTOR

CAPACITOR (LOWER)

YELLOW

BLACK

YELLOW

CN 2

WHITE

FUSE

T 6.3A 250V

WHITE

GRAY

RED

WHITE

BLACK

RED

WHITE

BLUE

GREEN

CN 22

W1E

PINK

CN 7

CONTROL BOARD

13NTSR

(N)

1 2 3 4 5 61 21 21 2 1 2 3 4 5 6

1 2 3 4

1 2 3 41 21 21 21 2 3

4WV

- 6 -

2004.01.21

REFRIGERANT SYSTEM DIAGRAM

Condenser

Dryer

Capillary tube

Thermistor

(Discharge gas)

Accumulator

Charging valve

Refrigerant pipe

19.05mm (3/4")

Compressor

Refrigerant pipe

9.52mm (3/8")

Charging valve

INDOOR UNIT OUTDOOR UNIT

Muffler

Evaporator

Distributor

DryerStrainer

Expansion valve

Compressor

Muffler

4-Way

valve

High

pressure

switch

Accumulator

OUTDOOR UNIT

Condenser

Charging valve

Refrigerant pipe

19.05mm (3/4")

Refrigerant pipe

9.52mm (3/8")

Charging valve

INDOOR UNIT

Cooling

Heating

: Flare coupling

Evaporator

Distributor

Models : ARG45RLC3 / AOG45RPA3L

ARY45RLC3 / AOY45RPA3L

ART45RLC3 / AOT45RPA3L

Models : ARG45ALC3 / AOG45APA3L

ARY45ALC3 / AOY45APA3L

- 7 - 2004.01.21

Models : AR 45ALC3 / AO 45APA3L, AR 45RLC3 / AO 45RPA3L

ERROR CONTENTS

•To stop test running, press the START/STOP button.

•For the operation method, refer to the operating manual and

perform operation check.

•Check that there are no abnormal sounds or vibration

sounds during test running.

•When EE : EE blinks at the current time display, there is an

error inside the air conditioner. If the SET TIME button ( )

and TEMP./DAY button ( ) are pressed simultaneously for

more than three seconds, the self diagnosis check will start

and the error contents will be displayed at the current time

display. When the operation lamp lights, press the

START/STOP button and after operation lamp goes off,

perform the same operation. Process the error contents by

referring to (Table 1).

NON STOP

CLOCK

TEMP

AUTO

TIMER

MODE

SET

START/STOP

CLOCK ADJUST

SET TIME TEMP./DAY FAN

CONTROL

MASTER

CONTROL

HIGH

COOL

DEFROST

DAY OFF

AUTO

TIMER

MODE

SET

START/STOP

CLOCK ADJUST

SET TIME TEMP./DAY FAN

CONTROL

MASTER

CONTROL

DAY OFF

ENERGY SAVE ENERGY SAVE

ZONE

Stop operation.

Error code

Error contents

Communication error

(indoor unit remote controller)

Communication error

(indoor unit outdoor unit)

Room temperature sensor open

Room temperature sensor short-circuited

Indoor heat exchanger temperature sensor open

Indoor heat exchanger temperature sensor short-

circuited

Outdoor heat exchanger temperature sensor

open

Outdoor heat exchanger temperature sensor short-

circuited

Power source connection error

Float switch operated

Outdoor temperature sensor open

Outdoor temperature sensor short-circuited

Discharge pipe temperature sensor open

Discharge pipe temperature sensor short-circuited

Outdoor high pressure abnormal

Discharge pipe temperature abnormal

Model abnormal

Indoor fan abnormal

Outdoor signal abnormal

Outdoor EEPROM abnormal

1. INDOOR UNIT 2. OUTDOOR UNIT

When the outdoor temperature drops, the outdoor unit's fans

may switch to low speed, or one of the fans may stop

intermediately.

ERROR : Heat & Cool model (Reverse cycle) only

The LED lamps operate as follows (Table 2) according to the

error contents.

The LED lamps are on the outdoor unit board.

Error contents LED1 LED2 LED3 LED4 LED5 LED6

Signal abnormal

Indoor unit abnormal

Discharge pipe

temperature abnormal

Outdoor heat exchanger

temperature abnormal

Outdoor temperature

abnormal

Power source

connection error

EEPROM abnormal

Outdoor high pressure

abnormal

Discharge pipe

temperature abnormal

: 0.5s ON / 0.5s OFF (flash) : OFF

: 0.1s ON / 0.1s OFF (flash) : Indefinite

IC1

CN14

TEST

LED1 LED2 LED3

LED4 LED5 LED6

ERROR LED DISPLAY LAYOUT

When the fault is cleared, the LED lamp goes off.

However, for discharge pipe temperature abnormal and high

pressure abnormal, the LED lamp lights continuously for 24

hours, as long as the power is not turned off.

Table 2

Table 1

- 8 -

2004.01.21

INDOOR PRINTED CIRCUIT BOARD

CIRCUIT DIAGRAM

FAN

CAPACITOR

440V 15uF

CONTROLLERPCB ASSEMBLY ( MAIN PCB )

EZ-002EWSE-C

Models : ARG45ALC3

ARY45ALC3

NOT USED

REMOTE CONTROL UNIT

CUSTOM CODE SWITCHING (R1)

REMOTE CONTROL UNIT

CUSTOM CODE SWITCHING (R2)

RELAY PCB

EZ-0950DHSE-K

ROOM TEMPERATURE CORRECTION

( HEATING OPERATION )

ROOM TEMPERATURE CORRECTION

( HEATING OPERATION )

ZONE CONTROL SWITCHING

PIPE TEMPERATURE THERMISTOR

ROOM TEMPERATURE THERMISTOR

POWER SUPPLY PCB

FAN SWITCHING

ROOM TEMPERATURE CORRECTION

( COOLING OPERATION )

CONTROLLER PCB ASSEMBLY ( MAIN PCB )

EZ-002PHSE-C

FAN

CAPACITOR

440V 15uF

- 9 - 2004.01.21

Models : ARG45RLC3

ARY45RLC3

ART45RLC3

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