Friedrich WallMaster PTAC User manual

WallMaster®PTAC

PackagedTerminalAirConditioners& Heat Pumps

•Standard

•RemoteThermostat

•SeacoastProtected

Installation& OperationManual

920-087-02 (9-03)

920-087-02(9-03)

TableofContents

UnitComponents......................................................................................................................................................................................... 2

P-SeriesAnnouncement/ModelNumberCode............................................................................................................................................ 3

InstallationRecommendations.................................................................................................................................................................... 4

DrainKitInstallation ................................................................................................................................................................................ 5-6

Wall SleeveInstallation............................................................................................................................................................................ 7-8

DeepWallInstallation .................................................................................................................................................................................. 9

Standard GrilleInstallation ........................................................................................................................................................................ 10

InstallationChecklist................................................................................................................................................................................. 11

Electrical RatingTables.............................................................................................................................................................................. 11

ChassisInstallation............................................................................................................................................................................. 12-13

Standard UnitOperations.......................................................................................................................................................................... 14

TemperatureLimitingThermostat .............................................................................................................................................................. 14

HeatingControl(Heat Pumps&EmergencyHeat)..................................................................................................................................... 15

FanCycleSwitch....................................................................................................................................................................................... 15

FreshAirVent Control................................................................................................................................................................................ 15

AirDischargeGrille.................................................................................................................................................................................... 16

Start-up Checklist...................................................................................................................................................................................... 16

AppendixA: RemoteThermostatWiring............................................................................................................................................... 17-18

AppendixB: ElectricalWiringfor 265 V Models........................................................................................................................................ 19

RoutineMaintenance................................................................................................................................................................................ 20

BasicTroubleshootingTechniques............................................................................................................................................................. 21

Accessories......................................................................................................................................................................................... 22-23

Warranty................................................................................................................................................................................................... 24

TypicalUnit Components

Chassis

tcover

920-087-02 (9-03)

Announcing the FriedrichP-Series PackagedTerminalAir Conditioner.

A new approach to reliability and efficiency. A totally redesigned Friedrich PTAC.

Thank you for your decision to purchase the newly designed Friedrich Packaged Terminal Air Conditioner

(PTAC). We are confident that you will find this unit a quiet and efficient example of Friedrich reliability.

This Installation and Operation Manual has been designed to insure maximum satisfaction in the performance

of your unit. For years of trouble-free service, please follow the installation instructions closely. We cannot

overemphasize the importance of proper installation. We have added new information to the basic instructions

to help you achieve success.

Remember, proper installation is not difficult but it is essential.

Series

P= P series

System

X= Accessory

E= Coolingwith or

withoutelectric heat

H =HeatPumpwith

Auxiliary Heat

NominalCoolingCapac_y

07 =_000 Btuh

09 = 9,000 Btuh

12 = 12,000 Btuh

15 = 15,000 Btuh

ModelNumberCode

PH07K 3 S A 1

LIEngineering Digit I

I Designsedes I

Options

S = Standard

R = RemoteThermostat

C = SeacoastProtection

X = RemoteThermostatand

SeacoastProtection

NominalHeaterSize

(@230Vor 265V)

0=NoHeater

2= 2.5 KW

3 = 3.4 KW

5 = 5.0 KW

Voltage

K = 230/208V-1Ph.-60 Hz.

R=265V-1Ph.-60 Hz.

Please read this manual thoroughly prior to equipment installation or operation. It isthe installer's responsibility

to properly apply and install the equipment. Installation must be in conformance with the NFPA 70-2002

National Electric Code or current edition and Universal Mechanical Code current edition and applicable local

or national codes.

920-087-02 (9-03)

PTACInstallation Recommendations

ForproperPTACunitperformanceandmaximumoperatinglifepleaserefertothe minimuminstallationclearancesbelow:

Figure I

PTAC units should be installed

no closer than 12" apart when

two units are side by side. If

three of more PTAC units are to

operate next to one another allow

a minimum of 36" between units.

Also, a vertical clearance of 60"

should be maintained between

units installed.

VIEW: OUTSIDE

BUILDING ELEVATION

60" VERTICAL M]MUMUM

BETWEEN PTACs

THREE OR MORE PTACs

#,DJACENT 36" MINIMUM

GROUND FLOOR PTACs

6" MINIMUM FROM GRADE

Figure 2

ForPTACsonthegroundfloororanytimeobstructionsarepresent,usethefollowingguidelines:

•For minor obstructions

such as lamp poles or small

shrubbery a clearance of

12"from the outdoor louver

should be maintained.

• For major obstructions such

as a solid fence, wall or

other heat rejecting device

like a condensing unit, a

minimum distance of 36"

should be kept.

TYP. BUILDING ( PLAN VIEW )

-- 36"_] [_ 36"--

PTAC 7 PTAC r

I I

12" MINIMUM, MINOR

OBSTRUCTIONS _ 36"

36" MIMUMUM, MAJOR _

OBSTRUCTIONS _) ' ' ' FENCE OR WALL'

CONDENSING UNIT

PTAC

The above suggestions are for reference only and do not represent all possible installations. Please contact the factory

for information regarding affects of other installation arrangements. By following these simple recommendations you

can be confident that your Friedrich PTAC will provide years of worry free operation.

920-087-02(9-03)

Installation Instructions PXDRIODrain Kit

NOTE: Determine whetherdrain willbe located within the wall, on the indoor side, or will drain to the exteriorof the building. Follow

appropriate instructionsbelow depending on yourparticular type of installation.

Internal Drain (optional for new construction)

NOTE: Ifinstalling an internaldrain,you MUST install a drain kit on

the wall sleeve before the wall sleeveis installed.

1, Refer to Figure 3 below and locate the drain within the

"Primary" area for best drainage. Maintain at least a 1/2"

clearance from the embossed area.

2. Using the mounting plate with the 1/2" hole as a template,

mark and drill two, 3/16" mounting holes and a 1/2" drain

hole.

,Removethe backingfrom thegasket and mount iton the flat

side of the mounting plate. (See Figure 4.) Insert the drain

tube through the hole in the gasket and mounting plate so

the tube flange will be against the wall sleeve.

4. Position the assembly beneaththe drilled holes and secure

itwith #10-24 x 1/2" machine screws and lock nuts provided.

Seal the tops of the screws with silicone caulking.

5. Use 1/2" I.D.copper tube, PVCpipe, orvinyl hose (obtained

locally) toconnect the internaldrain tube tothe drain system

in the building.

6. Referring to Detail A on page 6, locate and assemble the

(2) two cover plates and gaskets over the drain holes atthe

rear ofthe wall sleeve.Attach them with the #10 sheet metal

screws provided. Makecertain that thefour overflow slotsat

the rear of the wall sleeve are not blocked (See drawing of

the back ofthe sleeve on page 6).

7. If a deep wall extension (PXWE) is used, after installing the

field supplied flashing, caulk as required. Be sure to caulk

around the flashing and thewall sleeve where the hole was

drilled for the drain tube.

Figure 3

DrainKitLocationandInstallation

Secondary area

Primary area _ no foam insulation --

If the drain must be located in the

secondary area, the foam insulation

must be cut away and removed to

allow access to the drain,

76 cm

Screw [_

Wail sleeve

Gasket t t

Mounting plateNut _ j _ I \\

)

920-087-02 (9-03)

ExtemalDrain(for newconstructionorunit replacement)

When usingan external drain system, the condensate is removed through eitherof two drain holes on the back of thewall sleeve. Select

the drain hole which best meets your drainage situation and install the drain kit. Sealoff the other with a cover plate.

Drain Tube Installation

1. Peelthe backing tape off thegaskets and apply thesticky

side toone cover plateand one mounting plateas shown

in DetailsA and B,

2. Placethedrain tube throughthe gasketand the mounting

plate with the flange toward the wall sleeve.

3. Attach the drain tube assembly to one of the two drain

holes at the rear of the wall sleeve. The large flange on

themounting plateispositionedatthe bottomofthesleeve

facing toward thesleeve, Detail B. When thedrain tube is

positioned at the desired angle,tighten the screws.

NOTE: Ifthewallsleeve hasnot been installed,the draintube must

be rotated to a horizontal position until after the sleeve

is installed. Tighten the mounting plate screws when the

tube is in the proper position. Make certain that the four

overflow slotsatthe rearofthewallsleeveare notblocked.

(See the drawing below.)

Cover Plate Installation

4. Mountthefoamgaskettothecoverplate. Usingtwo#10x

1/2"sheet metal screws (provided), attachthe cover plate

tothe remaining drainhole. Make certain the largeflange

on the plate ispositioned at the bottom of the sleeve.

5. Discardtheadditionalcoverplate,gasket,machinescrews,

and Iocknuts.

QUANTITY DESCRIPTION

COVER PLATES

MOUNTING PLATE

DRAIN TUBE

MOUNTING PLATE GASKETS

#10 X 1/2" MOUNTING SCREWS

10-24 X 1/2" MACH, SCREWS

LOCKNUTS

Figure 4

DrainKitInstallation

gasket

plate

DETAIL A

Foam gasket _ _/2"O.D.tube

Mounting plate #10 sheet metal screws

_DETAIL B

NOTES:

The large flange on the mounting plate ispositioned at the bottom of the sleeve facing toward the sleeve. The drain tube must be rotated to a horizontal

position to allow for the wall sleeve to be installed into the wall. Once the wall sleeve is installed, return the drain tube to a downward angle.

920-087-02(9-03)

WallSleeveInstallation Instructions(PXWS)

NOTE: Insurethat theunitisonlyinstalled inawall structurallyadequatetosupport the unitincludingthe sleeve,chassis and accessories.

Ifthe sleeve projects more than 8" intothe room, a subbase or other means of support MUST be used. Please read these instructions

completely before attempting installation.

Figure 5

TypicalWall Sleeve Installation

Lintel to support masonry walls .--_.b_//_

10"

(25.4 cm

Electrical receptacle -

Wall opening Wall sleeve

1 1_ _ /]

41._m) _\_'[_ -- -- Electrical receptacle

Insulation -- Smoothsideofscrew

slip facing into room

ForDeep Wall Installation See Section II

The following instructions apply ONLY to walls less than

13 1/4" in depth.

1. Frominsidethebuilding,positionthewall sleevein theopening

and push itthroughthe wall so itprotrudes atleast 1/4"on the

outside, note Figure 5.

2. Position thewall sleeve with a slight tilt towards the outside to

facilitate condensate drainage. It should be levelside-to-side

and the front should be 1/4 bubble higher than the back. DO

NOT allow any pitch toward the inside.

Electricalshockhazard.

Turnelectric power OFF at the fuse box or service panel

before making any electrical connections and ensure a

proper ground connectionis made before connectingline

voltage. Failureto do so can result in property damage,

personalinjuryand/ordeath.

920-087-02 (9-03)

Figure 6

Dimensions

_ ...........Wall

'_7€/////_ _ 6.4 cm

in.

13¾ _

Dimension*

A B

Allow Allow for floor finishing

for wall

finishing

(Minimum) Min. Max

No Accessories ¼" ¼"

(6.4 ram)* (6.4 mm) ---

With Subbase 1¾" 3½" 5"

(4.5 cm) (8.9cm) (12.7cm)

With Lateral Duct ¾" ¼"

(1.9 cm) (6.4 mm) ---

* If mere than one accessory [sto be used, use the maximum

dimension. Ifthe wail thickness is more than 13¾" (35cm) -

(A + ¼" [6.4 mm]), a sleeve extension must be used.

,Drill two 3/16" holes through each side of the sleeve

approximately4" from top and4" from bottomofsleeve. Screw

four#10x 1"screws (included)or appropriatefastenersfor your

installation, through the holes inthe sides of the wall sleeve.

4. Apply sealant around thewall sleevewhere itprojectsthrough

the insideand outside wall surfaces. Apply the sealant tothe

screw headsor thetops of the fasteners used in Step #3.

NOTE: When sealing the sleeve on the outside of the building,

be careful NOT to let the sealant block the two condensate

drain holes or the four overflow slots at the bottom flange of

the sleeve.

5. Ifthe chassisandexteriorgrilleareto beinstanedlater,leavethe

weatherboard and center support in place, otherwise remove

and dispose of them.

6. Providea supportlintelifthewallsleeve isinstalledina concrete

or masonry wall. (See Figure 7.)

Rgure 7 Main studs

LintelInstallation Jack studs

Jack stud

Untel

Mounting screw holes

No holes in bottom of wall

sleeve unless drain kit is used

NOTE: Construct wall opening to comply with all applicable

building codes.

920-087-02 (9-03)

Section II - DeepWall Installation(PXWE)

If the wail is thicker than allowed in the notes in Figure 6, a sheet

metal wall sleeve extension and flashing MUST be used.

Installation Instructions for the PXWE - 4" Wall Sleeve

Extension

The following points MUST be considered when installing a wall

sleeve extension:

Provision must be made to direct excess condensate from

the back of the wall sleeve into the extension then outside

the building or to a drainage system.

2. Air baffles mustbe mounted to properlydirect airflow to and

from the condenser.

3. The wail sleeve extension design must allow for the proper

mounting of the grille.

4. Caulking isrequired atansiteswhere condensate or external

water could potentially infiltrate intothe building.

6. Condensate notches and overflow slots must be kept clear

ofsealant and gaskets so condensate canflow freely intothe

wall sleeve extension.

NOTE: Improperfabricationor installationofa wallsleeveextension

will impair PTAC performance.

Extension Installation

Secure thewall sleeveextensionto thewailsleeve beforeinstalling

it in the wall. Refer to Figure 8 for a guide for fabrication of a

condensate drip panel. The panel MUST extend the full depth of

the wail sleeve and the wail sleeve extension.

Payparticular carein sealingand caulkingthe panelwhere itmakes

contact with the wall sleeve (see Figure 8).After installationin the

wall, secure with fasteners through the sides. Use a good grade

of silicone sealant around the sleeve extension. Seal all exposed

screw heads. When the installation is complete, the outside grille

should be attached to the wall sleeve extension.

5. Fabricate and install metal flashing in wall to serve as a drip

panel. Refer to drawingfor more information.

Figure8

WallSleeveExtensionSealant Locations

®IMPORTANT NOTE: The silicone bead MUST extend 3"

up the side of the two flanges to prevent condensate

from leaking.

Wall Sleeve

Outside Edge

Insulation

Wall Sleeve

Wall Sleeve Extension

Rear Flange Flange

| Wall SLoe %_j_) |

Silicone Bead T-_ "%'

Wall Sleeve

Extension

Sealant

I Drip Panel L

Sealant around perimeter

Sealant inside (4) bottom corners

Drip

Width of Wall Edge Notches (4)

Wall Sleeve Extension, 42" X 16" Frame, 20 gauge minimum, painted or aluminium

920-087-02(9-03)

Installation InstructionsModelPXGAStandardGrille

1. Remove the center support and weatherboardifstininstalled

in the sleeve.

2. Insert six plastic grommets into the grille openings from the

outside of the grille as shown in Figure 9.

3. Insert two #8 x 3/8" sheet metal screws (provided) in the top

two outside edge plasticgrommets, and tighten them halfway

intothe grommets.

4. CAUTION: Bodilyinjury can be caused by grillesfalling from

a building during installation. It is recommended that a safety

line be attached to the grille and an anchor point inside the

building durinq installation.

5. Graspthegrille bytheattached plastichandles. Positionitwith

thecondensate drain knockoutsfacing down. From insidethe

building, maneuver the grille through the wall sleeve and pull

toward you untilthe screw headsare inserted intothe keyhole

slots at the top of the wall sleeve. Tighten the two screws

completely.

6. Insert the remaining screws into the remaining holes and

tighten securely.

Figure 9

Quantity Description

1 Stamped Aluminum Grille

6 Plastic Grommets

6 #8 x 3/8"Sheet Metal Screws

Figure 9

StandardGrille

Waft sleeve

-- Weatherboard

-- Center support

Plastic handles

Plastic

grommets

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