Franke Flair User manual

FrankeKaffeemaschinenAG CH-4663Aarburg Hotline:+41627873737 Fax:+4162 7873010

Franke Coffeemachine Flair

Servicemanual

Coffee fullyautomaticmachine

FrankeCoffee Systems

TD-100339.doc

1Securityadvice / Table of contents

2Technicaldata/Dimensions

3Generalinstallationandoperating instructions

4Subassemblyunits

5Assemblyunits controller /Wiring electricaldiagram / Fluidsystemsdiagram

6Menuinstructions/ Service menu

7Settingsforabettercoffee

8Troubleshooting / Service

9Service information

10 Miscellaneous

TD-100340.doc

Safetywarnings

These service instructions are intended forauthorized Franke service technicians only!

The installation, setting, repairand maintenance work featured intheseService

Instructions is to be carried out by a trained Franke Service Technicianonly, using

original Franke spare parts.

Hazard! Danger of electrocution!

Caution!Disconnect theappliance fromthe mains before opening!

Isolate live parts against accidental contact, e.g. coverwithaninsulatingmat!

Ifyou dohave tooperate the appliance in theopenedstate,observe the following

warningsandinstructions.

WARNING! Riskof injury due totrapping orcrushing!

Caused by appliance components moving, e.g. duringfunctiontests!

WARNING! Riskof burninjuries!

Fromhot components suchas the waterboiler, valves and watersupply lines; also from

underthe waterand milkdispensers!

Note:Riskof damage tocomponents causedbyelectrostatic discharge!

Do not bringany live objects into contact withthe electronic board!

Protect the electronic board against electrostatic discharge!

TD-100340.doc

Tableof Contents

1.Securityadvice,table ofcontents 3

2.Technicaldata,dimensions9

2.1.Technical data9

2.2.Dimensions10

3.Generalinstallation andoperating instructions11

3.1.Installationinstructionsforpermanent watermains connection11

3.1.1.Security advice 11

3.1.2.Permanent watermains connectioninthe watertank11

3.1.3.Assembly instructions12

3.1.4.Assembly12

3.1.5.Commissioning13

3.1.6.Cleaningthe control unit14

3.1.7.De-scalingthe electronic unit manually15

3.2.Installationinstructionsfordrainage connection16

3.2.1.Assemblingthe drainage16

3.3.Operatinginstructions18

3.4.Addenda to the operatinginstructions18

3.4.1.Insertingproduct tags18

4.Subassemblyunits19

4.1.Drip tray and grounds container19

4.1.1.Drip tray19

4.1.2.Contacts fordrip tray19

4.1.3.Grounds container19

4.2.Coffee dispenserwithfrotherhead 20

4.2.1.Coffee dispenser20

4.3.Housing21

4.3.1.Removingthe rearpanel 21

4.3.2.Removingthe side panels 22

4.3.3.Removingthe watertankand base 22

4.3.4.Removingthe housingcover23

4.3.5.Openingthe housingfront panel25

4.4.Coffee grinder26

4.4.1.Mode ofoperation26

4.4.2.Settingthe grindingdegree ofthe grindingmechanisms27

TD-100340.doc

4.4.3.Settingthe amount ofground coffee 27

4.4.4.Grindingcorrection27

4.4.5.Replacinga grinder28

4.4.6.Installinga grinder29

4.4.7.Technical data29

4.5.Brewingassembly 30

4.5.1.Mode ofoperation30

4.5.2.Dismantlingthe brewingassembly31

4.5.3.Replacingpistonuppero-rings31

4.5.4.Furtherdismantling32

4.5.5.Assemblingthe brewingassembly 35

4.6.Encoder39

4.6.1.Mode ofoperation39

4.6.2.Removingthe encoder39

4.7.Flowmeter40

4.7.1.Mode ofoperation40

4.7.2.Replacingthe flowmeter40

4.7.3.Technical data40

4.8.Pumps 41

4.8.1.Mode ofoperation41

4.8.2.Replacinga pump41

4.8.3.Technical data41

4.9.Membrane controllerand bimetallic thermostat42

4.9.1.Mode ofoperation42

4.9.2.Replacingthe membrane controller42

4.9.3.Bimetallic thermostat 42

4.9.4.Mode ofoperation42

4.9.5.Technical data42

4.10.Coffee/hot waterthermoblock43

4.10.1.Mode ofoperation43

4.10.2.Replacingthe thermoblock43

4.10.3.Technical data 43

4.11.Steamthermoblock44

4.11.1.Mode ofoperation44

4.11.2.Replacingthe thermoblock44

4.11.3.Technical data 44

TD-100340.doc

4.12.Thermal link45

4.12.1.Mode ofoperation45

4.12.2 Replacingthe thermal linkforcoffee/hot waterand steam45

4.12.3.Technical data 45

4.14.Coffee/hot waterand steamtemperature sensors46

4.14.1.Mode ofoperation46

4.14.2.Replacingthe temperature sensorforcoffee/hot waterand steam46

4.15.Pressure control valve47

4.15.1.Mode ofoperation47

4.15.2.Replacingthe pressure control valve forcoffee/hot watercircuit 47

4.15.3.Technical data 47

4.15.4.Replacingthe overpressure valve forsteamcircuit 48

4.15.5.Mode ofoperation48

4.15.6.Technical data 48

4.16.Solenoid valves (No.2-6)49

4.16.1.Replacingsolenoid valves 49

4.16.2.Technical data 49

4.16.3.Replacingthe electromagnetic coil forthe drainage valve49

4.16.4.Technical data 49

4.17.Coffee dispensermicroswitch50

4.17.2.Replacingthe micro switch50

5.Controlsystemsubassembly/ Wiring electrical/ Fluidsystemsdiagram51

5.1.Front panel control system51

5.1.1.Mode ofoperation51

5.1.2.Replacingthe front panel control system51

5.2.Powerprint board53

5.2.1.Mode ofoperation53

5.2.2.Replacingfuse 53

5.2.3.Replacingthe powerprint board53

5.2.4.Technical data53

5.3.Transformer54

5.3.2.Replacingthe transformer54

5.3.3.Technical data54

5.4.Interference eliminator55

5.4.1.Mode ofoperation55

5.4.2.Replacingthe interference eliminator55

TD-100340.doc

5.4.3.Technical data55

6.Menu instructions Service menu56

6.1.Overviewofkey assignments 56

6.1.1.Functionofkeys 1 1856

6.1.2.Products code 57

6.1.3.Key combinations57

6.2.Service menu 59

6.2.1.OperatingTerminal3000 59

6.2.2.Compatibility ofTerminal3000 59

6.2.3.InstallingTerminal3000 59

6.2.4.DeinstallingTerminal3000 60

6.2.5.Troubleshooting60

6.2.6.Switchingonthe printer60

6.3.Operatingelements61

6.4.1 card type 3 applications62

6.5.Parametersettings62

6.6.Workingwiththe Terminal300073

6.7.Appendix77

6.7.1.Errorcode list77

6.7.2.Work code list78

7.Settingsforabettercoffee 80

7.1.Settingthe quality ofthe coffee80

8.Troubleshooting / Service82

8.1.Display messages andmeasures82

8.2.Fault messages onthe display 83

8.3.Service84

8.3.1.Service instructions forbrewingunit 84

9.Service information (technicalinformation)

10.Miscellaneous

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