Fireye SB Series User manual

WARNING: Selection of this control for a particular application should be made by a com

petent professional, licensed by a state or other government. Inappropriate application of this

product could result in an unsafe condition hazardous to life and property.

DESCRIPTION

The Fireye SBSeries Flame Safeguard Control is a compact, microprocessor based, modular burner

management system designed to provide automatic ignition and continuous flame monitoring for com-

mercial sizes of heating and process equipment firing any type of fuel.

The SBSeries are tested to EN298.

The control unit includes all the necessary digital logic and analog measuring circuitry to control the

sequence and monitor the flame of single gas, oil or combination gas/oil burners. Three available control

sequences are no-purge, purge, and modulation (air damper control). The part number specifies the

various features such as the flame sensor type, no purge, purge, modulation, proof of air opening at

start, and timings; thus the designer has control and protection against field tampering of critical

sequences.

LED indicators are available on the front of the unit that provide current operating status of the burner

system including lockout alarm. A test jack is recessed into the front cover that provides real time

reading of the connected flame sensor. This same test jack is also used to connect to an alpha-numeric

display, SB20896. A push button provides reset from lockout condition as well as placing the unit in a

check condition usable for pilot turn down test.

The SBSeries flame safeguard control family are of plug-in design and available in models that operate

at 120 VAC, 50/60 Hz and 230 VAC, 50/60 Hz making them universally acceptable.

*The wiring base provides a convenient means for connecting field wiring from the burner and valve

system to the control unit. There are three styles of bases: an internal terminal base that provides a

guarded wiring compartment; an external terminal base for use within a protective control panel; and

an expanded external terminal base for use with the modulation sequence control units.

Sensors that may be used with the SBSeries include flame rod (rectified ionization), ultra-violet (UV)

scanners, and self-checking UV scanners for continuous operation. Four types of non self-checking UV

scanners meet the demands of various environmental conditions.

SB-2501

June14,2021

FLAME SAFEGUARD

CONTROLS

WARNING: This equipment generates and can radiate radio frequency energy, and if not

installed and used in accordance with the instruction manual may cause interference to radio

communications. It has been tested and found to comply with the limits for a Class A

computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to pro-

vide reasonable protection against such interference when operated in a commercial envi-

ronment. Operation of this equipment in a residential area is likely to cause interference

SBSeries SPECIFICATIONS

Power Supply:

120VAC (min. 102, max 132) 50/60 Hz.

230 VAC (min 196, max 253) 50/60 Hz.

Power Consumption: 12VA (internal consumption, excludes externally connected loads)

Shipping Weight (Approx): 3 lbs (1.4 kg)

AMBIENT TEMPERATURE LIMITS

Maximum Minimum Weight

SBSeries 140°F 60°C -40°F -40°C 3 lbs (1.4kg)

UV Scanner, straight; SB49600-91 257°F 125°C -4° F -20° C 1 lb (.45kg)

UV Scanner, 90 degree; SB49600-91 140°F 60°C -4° F -20° C 1 lb (.45kg)

UV Scanner, sealed, NEMA4, SB20898 257°F 125°C -4° F -20° C 1 lb (.45kg)

UV Scanner, self-check; SB49602-91 140°F 60°C -4° F -20° C 7 lbs (3.2kg)

Flame Rod (Tip 2460 F); 69ND1-1000K4,

1000K6,

1000K8

1500°F 616°C -40°F -40°C 1 lb (.45kg)

Remote Display, 120 VAC; SB20896 22°F 50°F 32°F 0°C 1 lb (.45kg)

LOAD RATINGS

Function Terminal Inductive Load

The maximum total connected load

cannot exceed 15 Amps.

Gas Valves 3, 5 175 VA

Ignition 4 375 VA

Motor or Contactor 8 470 VA

Control A, 10, 11, 12, 13 175 VA

CAUTION: Published load ratings assume that no control be required to handle inrush cur

rent more often than once in 15 seconds. The use of control switches, solenoids, relays, etc.

which chatter will lead to premature failure. It is important to run through a test operation

(with fuel shut off) following the tripping of a circuit breaker, a blown fuse, or any instance of

chattering of any external current consuming devices.

WARNING: Selection of progra

mer andamplifier type

for a particular application should be

made by a competent professional, such as a Boiler/Burner technician licensed by a state or

government agency, engineering personnel of the burner, boiler or furnace manufacturer

(OEM) or in the performance of duties

based on the information from the OEM.

Flame Safeguard Controls

Eclipse Part

Fireye Part

Description



VF560222AA SB560222AA 120 VAC, 5/10 sec tfi, selectable purge, UV amp, pre-purge

air check, reset on power

VF560222AB SB560222AB 120 VAC, 5/10 sec tfi, selectable purge, UV amp, pre-purge

air check, manual reset

VF560222XA SB560222XA 120 VAC, 5/10 sec tfi, selectable purge, UV amp, sequence

hold, reset on power

VF560222XB SB560222XB 120 VAC, 5/10 sec tfi, selectable purge, UV amp, sequence

hold, manual reset

VF560223AA SB560223AA 120 VAC, 5/10 sec tfi, selectable purge, FR amp, pre-purge

air check, reset on power

VF560223AB SB560223AB 120 VAC, 5/10 sec tfi, selectable purge, FR amp, pre-purge

air check, manual reset

VF560223XA SB560223XA 120 VAC, 5/10 sec tfi, selectable purge, FR amp, sequence

hold, reset on power

VF560223XB SB560223XB 120 VAC, 5/10 sec tfi, selectable purge, FR amp, sequence

hold, manual reset

VF560232AA SB560232AA 120 VAC, 5/10 sec tfi, selectable purge, FR amp,

sequence hold, manual reset

VF560232AB SB560232AB 120 VAC, 5/10 sec tfi, no purge,

UV amp, manual reset

VF560232XA SB560232XA 120 VAC, 5/10 sec tfi, no purge, UV amp, sequence hold,

reset on power

VF560232XB SB560232XB 120 VAC, 5/10 sec tfi, no purge, UV amp, sequence hold,

manual reset

VF560233AA SB560233AA 120 VAC, 5/10 sec tfi, no purge, FR amp, reset on power

VF560233AB SB560233AB 120 VAC, 5/10 sec tfi, no purge, FR amp, manual reset

VF560233XA SB560233XA 120 VAC, 5/10 sec tfi, no purge, FR amp, sequence hold,

reset on power

VF560233XB SB560233XB 120 VAC, 5/10 sec tfi, no purge, FR amp, sequence hold,

manual reset

VF560242AA SB560242AA 120 VAC, 5/10 sec tfi, modulation, UV amp, reset on

power

VF560242AB SB560242AB 120 VAC, 5/10 sec tfi, modulation, UV amp, pre-purge air

check, manual reset

VF560242XA SB560242XA 120 VAC, 5/10 sec tfi, modulation, UV amp, sequence

hold, reset on power

Flame Safeguard Controls

Eclipse Part Number

Description

VF560242XB SB560242XB 120 VAC, 5/10 sec tfi, modulation, UV amp,

sequence hold, manual reset

VF560243AA SB560243AA 120 VAC, 5/10 sec tfi, modulation, FR amp, pre-

purge air check, reset on power

VF560243AB SB560243AB 120 VAC, 5/10 sec tfi, modulation, FR amp, pre-

purge air check, manual reset

VF560243XA SB560243XA 120 VAC, 5/10 sec tfi, modulation, FR amp,

sequence hold, reset on power

VF560243XB SB560243XB 120 VAC, 5/10 sec tfi, modulation, FR amp,

sequence hold, manual reset

VF560322AA SB560322AA 240 VAC, 5/10 sec tfi, selectable purge, UV amp,

pre-purge air check, reset on power

VF560322AB SB560322AB 240 VAC, 5/10 sec tfi, selectable purge, UV amp,

pre-purge air check, manual reset

VF560322XA SB560322XA 240 VAC, 5/10 sec tfi, selectable purge, UV amp,

sequence hold, reset on power

VF560322XB SB560322XB 240 VAC, 5/10 sec tfi, selectable purge, UV amp,

sequence hold, manual reset

VF560323AA SB560323AA 240 VAC, 5/10 sec tfi, selectable purge, UV amp,

sequence hold, manual reset

VF 560323AB SB560323AB 240 VAC, 5/10 sec tfi, selectable purge, FR amp,

pre-purge air check, manual reset

VF560323XA SB560323XA 240 VAC, 5/10 sec tfi, selectable purge, FR amp,

sequence hold, reset on power

VF560323XB SB560323XB 240 VAC, 5/10 sec tfi, selectable purge, FR amp,

sequence hold, manual reset

VF560332AA SB560332AA 240 VAC, 5/10 sec tfi, no purge, UV amp, reset on

power

VF 560332AB SB560332AB 240 VAC, 5/10 sec tfi, no purge, UV amp, manual

reset

Flame Safeguard Controls

Eclipse Part Number

Description

VF560332XA SB560332XA 240 VAC, 5/10 sec tfi, no purge, UV amp,

sequence hold, reset on power

VF560332XB SB560332XB 240 VAC, 5/10 sec tfi, no purge, UV amp,

sequence hold, manual reset

VF560333AA SB560333AA 240 VAC, 5/10 sec tfi, no purge, FR amp, reset on

power

VF 560333 AB SB560333AB 240 VAC, 5/10 sec tfi, no purge, FR amp, manual

reset

VF560333XA SB560333XA 240 VAC, 5/10 sec tfi, no purge, FR amp,

sequence hold, reset on power

VF560333XB SB560333XB 240 VAC, 5/10 sec tfi, no purge, FR amp,

sequence hold, manual reset

VF560342AA SB560342AA 240 VAC, 5/10 sec tfi, modulation, UV amp, pre-

purge air check, reset on power

VF 560342 AB SB560342AB 240 VAC, 5/10 sec tfi, modulation, UV amp, pre-

purge air check, manual reset

VF560342XA SB560342XA 240 VAC, 5/10 sec tfi, modulation, UV amp,

sequence hold, reset on power

VF560342XB SB560342XB 240 VAC, 5/10 sec tfi, modulation, UV amp,

sequence hold, manual reset

VF560343AA SB560343AA 240 VAC, 5/10 sec tfi, modulation, FR amp, pre-

purge air check, reset on power

VF560343 AB SB560343AB 240 VAC, 5/10 sec tfi, modulation, FR amp, pre-

purge air check, manual reset

VF560343XA SB560343XA 240 VAC, 5/10 sec tfi, modulation, FR amp,

sequence hold, reset on power

VF560343XB SB560343XB 240 VAC, 5/10 sec tfi, modulation, FR amp,

sequence hold, manual reset

VF560522AA SB560522AA 120 VAC, 10/15 sec tfi, selectable purge, UV amp,

pre-purge air check, reset on power

VF560522AB SB560522AB 120 VAC, 10/15 sec tfi, selectable purge, UV amp,

pre-purge air check, manual reset

VF560522XA SB560522XA 120 VAC, 10/15 sec tfi, selectable purge, UV amp,

sequence hold, reset on power

Flame Safeguard Controls

Eclipse Part Number

Description

VF560522XB SB560522XB 120 VAC, 5/10 sec tfi, selectable purge, UV amp,

sequence hold, manual reset

VF560523AA SB560523AA 120 VAC, 10/15 sec tfi, selectable purge, FR amp,

pre-purge air check, reset on power

VF560523AB SB560523AB 120 VAC, 10/15 sec tfi, selectable purge, FR amp,

pre-purge air check, manual reset

VF560523XA SB560523XA 120 VAC, 10/15 sec tfi, selectable purge, FR amp,

sequence hold, reset on power

VF560523XB SB560523XB 120 VAC, 10/15 sec tfi, selectable purge, FR amp,

sequence hold, manual reset

VF560532AA SB560532AA 120 VAC, 10/15 sec tfi, no purge, UV amp, reset

on power

VF560532AB

SB560532AB

120 VAC, 10/15 sec tfi, no purge,

UV amp, manual

reset

VF560532XA SB560532XA 120 VAC, 10/15 sec tfi, no purge, UV amp,

sequence hold, reset on power

VF560532XB SB560532XB 120 VAC, 10/15 sec tfi, no purge, UV amp,

sequence hold, manual reset

VF560533AA SB560533AA 120 VAC, 10/15 sec tfi, no purge, FR amp, reset

on power

VF560533AB SB560533AB 120 VAC, 10/15 sec tfi, no purge, FR amp, manual

reset

VF560533XA SB560533XA 120 VAC, 10/15 sec tfi, no purge, FR amp,

sequence hold, reset on power

VF560533XB SB560533XB 120 VAC, 10/15 sec tfi, no purge, FR amp,

sequence hold, manual reset

Flame Scanners and Accessories

Eclipse Part

Number Fireye Part Number Description

20898 SB20898 NEMA 4 UV SCANNER (ECLIPSE)

49600-90 SB49600-90 90 DEGREE UV SCANNER

49600-91 SB49600-91 STRAIGHT UV SCANNER (ECLIPSE)

49600-98 SB49600-98 MAGNIFYING LENS ASSY (ECLIPSE)

49602-91 SB49602-91 SELF-CHECK SCANNER (ECLIPSE)

49600

SB49600

MAGNIFYING LENS ASSY

(ECLIPSE)

49099

SB49099

COUPLING INSUL, 1/2" FNPT

Wiring Bases

Fireye Part Number Description

22194 SB22194 INTERNAL TERMINAL BASE, PL

22195 SB22195 WIRING BASE, PLASTIC, EXPO

49602

SB49602

MODULATION BASE (ECLIPSE)

Displays



20896

SB20896

REMOTE DISPLAY, 120V W/KEYPAD

20318

SB20318

CABLE FOR REMOTE DISPLAY

  

DIMENSIONS

FIGURE 1. SBSeries Control Unit, all model

FIGURE 2. SBSeries Bases, NO-PURGE and PURGE sequence models

P/N: SB22194 P/N: SB22195

FIGURE 3. SBSeries MODULATION sequence model, SB49602-40

FIGURE 4. Remote Display SB20896

FLAME SCANNERS

CAUTION: The SB49600-91 and SB49600-90 ultra-violet flame scanners and associated

amplifier modules are non self-checking UV systems and should be applied only to burners that cycle

often (e.g. a minimum of once per 12 hours) in order for the safety checking circuit to be exercised.

WARNING: Installer must be trained and qualified. Follow the burner manufacturer’s instructions,

if supplied. Otherwise, proceed as follows.

1-9/16"

(40mm)

2 3 4 5 6 7 8 A D S 2S 11 011 12 13

3/8" (10mm) 3/16" (5mm)

8-3/8"(213mm)

FIREYE Inc.

4-9/16"

116mm

15/16"

(24mm)

3/4"

(171mm)

(25mm)

INSTALLATION OF CONTROL, SCANNERS AND FLAME DETECTORS

Wiring Base

Mount the wiring base on the burner or on a panel. The location should be free from excessive vibra-

tion and within the specified ambient temperature rating. The base may be mounted in any angular

position.

All wiring should comply with applicable electrical codes, regulations and local ordinances. Use

moisture resistant wire suitable for at least 90°C. Good electrical wiring practice should be followed

to ensure an adequate ground system. Refer to Fireye Service Note SN-100 separately and General

Grounding Rules later in this document for grounding methods.

A good ground system should be provided to minimize the effects of AC quality problems. A properly

designed ground system meeting all the safety requirements will ensure that any AC voltage quality

problems, such as spikes, surges and impulses have a low impedance path to ground. A low impedance

path to ground is required to ensure that large currents involved with any surge voltages will follow

the desired path in preference to alternative paths, where extensive damage may occur to equipment.

Circuit recommendations are found on pages 11 through 13. Consult the factory for assistance with

non-standard applications.

Care must be taken to NOT route the high energy ignition wire in close proximity to the

flame sensor wiring.

INSTALLATION GUIDELINES

Terminal 7 - Interlocks and Limit Switch Input

Wire external interlock, control, and limit switches in series to this input. Guard against induced

voltage levels to wiring connected to this input. In some extreme wiring runs, reduction of induced

voltages may require a load (relay or light) connected to terminal 7 to avoid system error lockouts.

This input is the power source for the valve and ignition output terminals. Be sure all switches wired

to this input can handle the current required by the total of all loads connected to terminals 3, 4, and

Terminal 6 - Combustion Air Switch Input

For purge and modulation models: Wire any switches and contacts in series to this terminal for

proving airflow function and relating to the air failure light. Power must not be immediately present

at terminal 6 when power is first applied to terminals 1 or 7. If the combustion air blower is

controlled outside of the SBSeries system, then a three-way solenoid valve must be connected

between the air switch port and the blower sensing port. The valve de-energized state should vent

the switch to ambient.

WARNING: Controls require safety limits utilizing isolated mechanical contacts. Electronic limit

switches may cause erratic operation and should be avoided.

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