Fein DDSk 111 User manual

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\

DDSk

111

!o

be

handed

to

the

workshop!

Operating

instructions

for

the

Four

Speed

Electric

Drill

type

DDSk

111

(3-phase

A.

C.)

and

for

DDSk

111

K

(42

Volts)

1.

Technical

data

Type

of

current:

3-phase

A.

C.

Internal

fuses

for

220

Volts:

10 A (slow)

or

15 A (fast)

Capacity

Morse

Tap

er

Net

Type

in

steel

Speed

R.

P.M.

Input

I

Outpa

t

socket

of

weight

in. I

mm

I I 420

DDSk

111

} 260

P /4 32 150

DDSk

111 K

(42V)

100

2.

Construction

The

four

speed

drill

DDSk 111

is

an

electric

tool

of

class

I

with

earth

wire.

The

sturdy

air-cooled

short-circuit

motor

run

s

nearly

without

wear

because

of

its

low

speed.

The

high

voltage

test

is

made

with

the

prescribed

test

vo

ltage

of

1500

Volts.

3.

Connection

and

operation

Main

voltage

must

correspond

to

the

operating

voltage

marked

on

the

rating

plate.

Before

operating

the

tool

for

the

first

time

check

that

the

drill

shaft

rotates

correctly,

i.e.

in

clockwise

dir

ection

at

all

speeds.

Switch

must

be

in

the

"Off"

position

when

connecting.

The

speed

of

the

machine

must

only

be

changed

at

stand-still

or

at

slowing

down

without

load.

Release

switch

handle

(54)

of

its

Watts

Watts

sp

indle

lbs

I

kg

I

960 650 3 28 12.6

4.

Maintenance

Before

carrying

out

any

maintenance

work

always

remember

to

pull

out

the

plug.

Every

300

duty

hours

clean

the

tool

of

dust

and

dirt

by

blo

wing

it

out

with

dr

y

pneumatic

air

or

by

brushing.

In

order

to

prevent

accidents

check

cable

and

connections

at

both

sides

at

regular

intervals

.

After

900

duty

hours

the

machine

should

be

completely

dis-

mantled

as

described

under

paragraph

6

and

all

parts

should

be

thoroughly

cleaned.

Rinse

ball

bearings

and

gears

in

clean

solvent

and

pack

with

fr

e

sh

grease

as

per

paragraph

5.

Please

be

sure

that

all

electric

and

plastic

parts

are

only

cleaned

dry.

longitudinal

position,

put

it

across

by

turning

it

out,

then

push

5.

Lubrication

it

into

the

wanted

switch

direction

and

reset

the

switch

handle

We

recommend

to

renew

the

gear

grease

after

300

duty

hours

.

in

opposite

direction

again

into

its

longitudin

al

position

. Ple

ase

only

use

the

Fein

specia

l

grease

FG 1.

For

ball

and

BE

200/e X 7. 66

Printed

in

Germany

Use

Universal

Gre?Jse

type

SSt

11

lnsteao

of

ot

;

er

types

of

grease!

55

56

54

29 25

"-

j

--I

--

26 46145 43

44

41

50

53

20

41

47

. 42

j j j j j

_i

so&

~

1

oc--::-

I

L

62 65

14/13

I

~

--

~

I 79

_____/

.,~

.,

a)'

.,,

..

%~,"··=·-~--

..

-

--·

...

-~

~

()

------'

~

-·

~

=

~

~

-

•

~

,,

83

I .I

~

~

,_,-

j

67

66

C..,_.

@ . ,. ' .

61

9 61

8 82 _,,-'*

~

=<

X ' '

:i(f'.

·. -

·--·

~·-

··

-··

..

·-

··

··

.

r_...._

__

-.a

__

...,.

___

.,.

~

~

. - =

I

~\

3 4 5 6

81

19

1-10

)

---.-~--

~

-~~~·=-

! · I I I

h$=

'"'!?

-------as

• 1

78

t

~

lOTi\D

~"f

80

.' 1 I

I

I

I

L.

M I 10, 0

l

-31

...-----,

1

--L1

-

J-

11

77

lt

lJ.

II

f;;

---

74

t.-------

1

--t

~~

-

~

--

~

-

~

-

1

--

I

--

1-,

--

.

----J

. 1 8 7

61

60

59a 59

72

73a 73 70

Component Parts

0 0

z

Order

....,

Description

....

Reference

.c

ro

p..

a z

Order

....,

Description

....

Reference

:><

ro

a

p..

1-11

MK

3-97-1 1

motor

housing,

assembled

54-58

SA

5-45-1 2

switch

handle,

assembled

1

MK3-97

1

motor

housing

54

SA

5-45 2

switch

handle

3 EL 7-48x53-1 1

stator

wi

th

winding

55

EF

16-81 2

pressure

pin

4

SR

12-40 2

hexagon

screw

56

FD 1-144 2

sprin

g

5

PT

37-11 2

securing

plate

58

EF

38-2x12 2

clam

ping

sl

eeve

6

EF

20-24 2

pressure

piece

59

RJ

30i-30xl

,2 1

circlip

Seeg

er

7

SR

14-31 2

fillister

screw

59

a

PT

11-33 1

cover

plate

8

PT

5d-M6

2

sec

uring

plate

60

FD 5-19 2 flat

spr

ing

9

JS

19-12 1

cable

sleeve

61

LK 16-1 1

groove

ball

bearing

10

SR

3-M4x8

1

fillister

screw

for

earthing

62

LK

16-2 1

groove

ball

bearing

13

WL

2-36-1 1

rotor

63

RJ

27a-32x16,4 1 N

il

os

ring

14 FL 1-110 1

fan

wheel

64

ZR 4-44 1

pinion

65

PT

16-57 1 end

cover

18-58

LA

9-58-4 1

drill

head,

assembled

66

PT

5d-M4

2

securing

plate

18

LA

6-154 1

intermediate

bearing

19

EF

1-5x20 1

cylindrical

pin

19a

PT

5d-M6

4

securing

plate

19b

SR

35-M6x80 4

hexagon

socket

screw

67 SR 2-M4x12 2

cylindr

i

ca

l

screw

68

PT

5d-M6

4

secur

ing

plate

69 SR 33-M6x25 4

hexagon

socket

screw

70

SR33-M5x25

4

hexago

n

socket

screw

71

SR33-M5x15

4

hexagon

socket

screw

20-58

LA

9-58-3 1

outer

bearing,

assembled

72

PT

35-40 1

pro

t

ec

ting

cover

73 SR

5k-M5x15

4

coun

tersunk

scre

w

20

LA

9-58 1 o

ut

er

bearing

73a

SR6k-M6x12

2 fillist

er

countersunk

screw

23

DJ

8-21 1

sealing

ri

ng

24 LK

6a-12

1

needle

bearing

75

DJ

1-54 1

fe

lt

r

ing

25 LK 7-24 1

axial

groove

ball

bearing

26

WE

2-37 1

drill

shaft

27

RJ

27a-47x28,1 1

Nilos

r

ing

28 LK 16-36 1

groove

ball

bearing

77-85

GH

4-64-3 1

handle,

assembled

with

switch

and

cable

80-83

GH4-64-10

1

hand

le,

assembled

with

switch

29

EF21-6x6x16

1

fitting

key

77-79

GH

4-64-1 1

ha

nd

le,

assembled

30

ZR

15-

7x

1

,5

1

gear

whee

l 77

GH

4-64 1 l

ower

handle

par

t

31

MR

3-M

1

6x

1,5 1

hexagon

nu

t

78

GH

4-65 1

upper

handle

par

t

33 LK 1-7 4

groove

ball

bearing

79

SR

3-M4x25

2 fil

li

st

er

screw

34

WE

16-5 1

switch

shaft

80 EZ 1-57 1

switch,

3

poles

35

ZR

15-20

xl

1

gear

wheel

81

PT

31-21 1

cab

le

clamping

bridge

36,37

ZR

15-10x1,25-1 1

gear

wheel,

assemb

l

ed

38

RJ

30a-16xl

1

circlip

Seeger

39

ZR

16-3x1,25 1

double

pinion

82

SR

3-M3,5x15

2 fillist

er

screw

83

JS

13-52 1 c

abl

e

protecting

s

le

eve

85 EZ 6-99 1 ca

ble

without

plug

(16

ft

)

40

ZR 15-9x1,25 1

gear

whee

l

41

LK 1-47 2

groove

ball

bearing

42

ZR

16-5x1,5 1

pinion

For

low

tension

(42 V)

43

RJ

2-33 1

stop

ring

44

RJ

30a-15xl

1

circlip

Seeger

85 IEZ 6-143 I 1 I

cable

without

plug

(16

ft

)

45-46

ZR

J-

25xl

,25-J 1

gear

wheel,

assembled

47

RJ30a-23x1,2

1

circlip

Seeger

Accessories

48

EF

17-174 1

switch

bolt

74

MZ

19-33 1

hand

le

49

EF

17-175 1

switch

pin

MZ

17-4 1 d

rill

drift

50

EF

17-173 1

switch

pin

z 10-7 1

spanner

51

EF

17-177 1

switch

bolt

z 10-11 1

spanner

52

EF

17-172 1

switch

pin

53

EF

38-3x18 3

clamping

sleeve

Use

Universal

Gro~se

type

Sst

1

Inste

ad

of

ot

er

typea

of

grease

I

needle

bearings

which

should

be

lubricated

after

approx.

900

duty

hours

we

recommend

our

ball

bearing

grease

FK

3.

The

space

between

inner

and

outer

ring

is

to

be

one

third

filled

with

gr~ase

in

order

that

the

bearings

do

not

overheat.

For

good

and

adequate

lubrication

and

to

avoid

overheating

it

is

important

to

pack

gearing

and

bearings

with

the

grades

and

quantities

of

grease

listed

in

the

table

below.

Type

of

grease

Quantity

I

Order

Reference

I

Contents

oz

I g

oz

I g

FG

1 6 +8

(7

MZ

60-

4f.F

e-1."

6 180

for

gearing

tf{)

FK

3

MZ60

..%f~

11

/a

40

--

for

ball

bearings

No

claims

can

be

entertained

for

damage

du

e

to

negligent

main-

tenance

and

inadequate

lubrication.

6.

Dismantling

1.

Pull

plug

from

socket.

2.

Unscrew

four

screws

(19b),

separate

outer

bearing

(20)

and

intermediate

bearing

(18)

and

tak

e off

out

er

bearing

.

3.

Push

out

two

clamping

sleeves

(53)

of

shift-bolt

(48)

and

on

e

clamping

sl

eeve (53)

of

shift-bolt

(51)

by

means

of

a 3

mm

pin

in

direction

of

boring

shaft,

pull

out

switch

handles

(54)

with

the

two

switch

pins

(49)

and

(52)

at

the

side.

Remove

the

Pr8a::c

lns~ead

c

~

FG

1 use

gr-

FG 13

• I

two

switch

pi

ns

(48)

and

(51)

and

pa

y

attention

to

t

he

ea

sily

accessible

clamping

sleeves

(53).

4.

Draw

countershafts

(34).

(39)

and

(42)

out

of

outer

b

ea

r

in

g

(20).

5.

Unscrew

h

ex

agon

nut

(31).

dra

w o

ff

dr

ill

s

haft

gear

w

hee

l (30),

take

out

fitting

ke

y (29),

push

out

drill

shaft

(26)

.

Pay

attention

to

washers!

6.

Unscrew

four

screws

(69)

and

remo

ve

intermediate

b

ear

ing

(18)

with

rotor

(13

)

and

fan

(14).

7.

Loosen

end

co

ve

r

(65)

of

intermedi

ate

bearing

(18)

by

un-

scr

e

wing

scr

e

ws

(67),

then

push

o

ut

rotor

(13)

with

fan

(14).

ball

be

aring

(62)

and

pinion

(64)

.

8.

Open

handle,

loosen

cable

connections

from

switch

(80).

Push

rotor-cable

from

the

side

into

motor

hou

sing

(1)

.

9.

Remove

axial

s

crews

(4)

and

radia

l

screws

(7).

push

sta

tor

(3)

out

of

motor

housing.

Re-assemble

in

reverse

sequence.

7.

Repair

and

Spare

Parts

We

recommend

our

Fein

Service

Stations

to

carr

y

out

a

ll

ov

er-

haul

and

repair

wo

rk

quickly

and

expertl

y.

Please

quote

Order

Reference

when

ordering

spare

parts

or

send

in

sample

part,

stating

the

type

of

the

machine.

We

draw

y

our

a

tte

ntion

to

th

e

ne

ed

to

carry

out

a

high

v

olt

age

te

st

in

ac

cordanc

e w

ith

y

our

local

regulations

(or

VDE re

gu-

lation

0740)

before

taking

a

tool

into

se

r

vice

after

any

repair

carried

out

by

y

our

own

staff

.

grca.s,:::;

·w,_.

~

c:

~

(

(