Fein DSc 636 User manual

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(

To

be

handed

to

the

Operating

instructions

for

the

double

insulated

and

radio

suppressed

Two

Speed

Percussion

Drill

type

DSc

636

and

for

type

DSc

736

(42

volts)

1.

Technical

Data:

Current:

-

(AC

single

phase)

I

Capacity

in

Speed

R.P.M.

Percussions

Net

weight

I

Ty

pe

stone

I

steel

full

l

oa

d

pe

r

minute

Input

I

Out

put

with

chuck

in

. I

mm

in.

I

mm

full

load

Watt

s

Wa

t

ts

lbs

I

kg

DSc

636

1st

speed

820

1st

speed

1f2

12 5

/16

8

2nd

spe

ed 1600

13000

280 150 4.9 2.2

DSc

736

2.

Construction

This

two-speed

percussion

drill

is

an

electric

tool

of

Class

II

with

protective

insulation

without

earth

wire

and

in

accordance

with

VDE

re

gulations

0740.

The

p

ro

tective

insulation

is

addi-

tional

to

the

normal

insulation

and

is

attained

by

the

shockproof

moto

r

housing

mad

e

of

Pol

ya

mide

and

by

insul

a

tin

g

the

anna-

ture

sh

aft

aga

inst

th

e

gearing.

The

drill

is

tested

wit

h

the

pre-

sc

rib

ed

te

st

vo

ltag

e

of

4000 V.

The

machine

is

radio

suppressed

according

to

r

adio

interference

degree

N.

It

is

supp

l

ied

with

a

two-core

cable

without

earth

wire

and

must

not

be

earth

ed.

Type

DSc

736

for

low

tension

(v

olt

age 42

Volts)

is

of

the

sam

e

design

but

w

ithout

double

insulati

on

and

not

radio

suppressed.

To

prevent

damage

to

the

insulation

no

additional

marking

plates

and

signs

must

be

riveted

or

screwed

on

the

housing.

We

recommend

the

use

of

transfers

only.

3.

Connection

and

Operation

Main

voltage

must

correspond

to

th

e

operating

voltage

marked

on

th

e

rating

plate.

The

tool

can

be

plugged

into

pl

ai

n

or

safety

sockets.

Switch

must

be

in

the

"Off"

position

when

connecting

_

BE 184/e X 8. 69

Printed

in

Germany

Changing

the

Speed

:

Turn

slide

(65)

anticlockwise

t

hrough

90°

(slide

grip

must

be

horizo

n

tal)

and

push

for

wa

rd

(slow

speed

)

or

backward

(fast

speed).

t

he

n

turn

slide

cl

ockw

ise

through

90 ° ;

now

the

slide

is

lo

cke

d.

Attention

! Be

for

e

cha

nging

spee

d,

ma

c

hin

e h

as

to

be sw

it

ched

off

.

For

Percussion

Drilling:

the

strength

of

blow

can

be

adjust

ed

by

turning

the

sleeve

(55)

cloc

kw

ise

:

We

recommend

to

use

low

speed

for

percussion

drilling

as

this

has

shown

to

realize

the

best

percussion

drilling

capacity.

The

higher

speed

should

be

preserved

for

drilling

onl

y.

4.

Maintenance

Th

e t

wo-spee

d p

ercussion

drill

requires

proper

ma

int

enance.

Before

carrying

out

any

maint

e

nance

WC?rk

a

lway

s

rem

e

mber

to

pull

out

the

plug.

E

ve

ry 300

duty

hours

clean

th

e

machine

of

carbon

dust

and

dirt,

in

particular

commutator

and

insulated

parts.

This

is

done

with

a

brus

h

or

by

blo

wing

o

ut

the

tool

wi

th

dr

y

pn

euma

tic

air.

After

checki

ng

th

e

carbon

b

rush

es

make

sure

to

ref

it

th

em

in

the

ir

or

i

gi

nal

position

and

chec

k

that

they

move

easily

in

their

h

older

.

They

should

be

r

eplaced

at

the

56

57

58

44

46 47

48

49

59-Y

59

a--~

59b~

®

I I I I 52

53

40 y

I

00 0ce I £

~

• • o

aiD)

11

~

l •

0-1

I "

_______

,...

____

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~--

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·------------------------

I

~~

~

-

_r

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,3

:"

,.

,

__

74

.

~,

"~"

r_..

-A

34

L.

'

d1it

---rtl--~

u-

---

....,

37

43

I I I

LO

63

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fiQ---r~-64

r----------------------

··,

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1 . p

6s

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'lf

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____

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L-_.

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~1~

_13--

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33

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if

.......

26

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------

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___

...,

,~'~

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30 •

---

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34

a33

31

32

-----~-

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~"'

._..,~

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15

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24

~~

11

-,

~

-.

Component Parts

'

Part

No

Order

.b

Description

Reference

a

Part

No

Order

>.

D e

scription

Reference

a

1-25

MK

1-15-2 . 1

motor

housing,

assembled

48

FD

1-184 1

compression

spring

1-15

MK

1-15-1 1

motor

housing,

assembled

1

MK

1-15 1

motor

housing

2 EZ 1-58 1

switch

49 A 2-52 1 a

dj

usting

ring

52 BF 16-80 1 p

in

53 FD 1-198 1

com

pr

ession

spring

3 EZ 22-34 1

capacitor

4

SR3-M3,5x6

1

fillister

head

screw

5 EZ 12-43-1

1

2

carbon

holder,

assembled

8 EZ 11-59 2

ca

rbon

brush

9 EZ 13-8 2

sliding

cover

10

SR2-M3,5x12

4

cylindrical

screw

11

BF 19-42-1 1

locking

pin

12

state

type

1

pole

housing

with

winding

and

voltage

13

PT6-M3,5

2

securing

plate

14

SR

2-M3,5x50 . 2

cylindrical

screw

15

JS

28-4 1

insulation

ring

16 EZ 7-101 1 c

abl

e

54

DJ

12-3 1

ri

ng

55 BU 4-63 1

sl

ee

ve

56

DJ

1-51 1 f

elt

ri

ng

57 LK 15-6 1

ne

e

dle

be

aring

58 RJ 15-84 1 r

et

ai

ning

ring

59

SR

14-33 2

countersunk

screw

59a

JS

19-21 2 r

ing

59b

PT

5d

-M 5 2

secur

i

ng

plate

60 ZR15-20x0,75 1 s

lide

gear

wheel,

40/33

teeth

61

ZR16-13x0,75 1

pini

o

n,

10/16

teeth

61a

PT

8-153 1 d

riv

ing

plate

62 ZR15-22x0,75 1 g

ear

whe

el, 30

te

et

h

63 BF 17-168 1 s

witc

h

bolt

17

JS

13-7 I 1

ca

bl

e

protect

i

ng

sl

eeve

18

PT

31

-

21

I

~

cabl

e

clamping

bridge

19 SR3-M3,5x10

fillister

head

screw

20-23

GH

1-18-1 1

cover

with

spare

carbon

brushes

24

SR2-M3,5x15

2

cylindrical

screw

25

SR6k-M3,5x8

1

fillister

countersunk

screw

26 s

tat

e

type

1

armature

w

ith

winding

I

a

nd

vo

lt

age

commutator

and

fan

30 ZR 4-42 1

pinion,

6

tee

th

31

SR

2-M

3,5

x6

3

cy

lind

ric

al

s

crew

32 PT 5d-M3,5 3 s

ec

uring

pl

at

e

64

FD 7-31 1

lo

ck

spring

65

A9-

53 1

tr

i

gger

67

LG4-5

1

bear

i

ng

support

68

SR

2-M3,5x10 2 cy

lindrical

screw

69 LK 6a-11 1

needle

cage

70

SR2-M3,5x55

2 cy

lindrical

screw

71

S

R)3

-M3,5x65 2 cy

lindrical

screw

72

PT6-M3,5

4

sp

ri

ng wa

sher

73 BF 1-4x18 1 cy

li

ndric

al

pin

74 MZ 3

1-1

1

gr

ease

nippl

e

33 LK 16-35 2

groove

ball

bearing

34a

RJ

12-56 1

sealing

ring

42

Volts

34-69

LA

8-105-3 1

drill

head,

assembled

3

4,

67-69,

LA

6-150-1 1

intermediat

e be

aring,

ass

e

mbl

ed

73

36-69, 74

LA

8-105-2 1

out

er

bea

r

ing,

ass

e

mbl

ed

1-25

I

MK

1-15-6

! iI

mo

tor

housing,

assem

bl

ed

1-15 MK 1-15-5 m

ot

or

housing,

ass

'embl

ed

16 EZ 6-126 cable

36-41, 74

LA

8-105-1 1 o

ut

er be

aring,

ass

e

mbl

ed

34 LA 6-150 1

int

e

rm

e

diat

e

bearing

Accessories

43 LK 1-1 1

groo

ve

ball

bea

r

ing

44

WB

3-33 1

drill

shaft

MZ

7-34 1 3-jaw

geared

dmd<:

45

A 2-41 1

cam

ring

46 LK 15-4 1

needle

bearing

MZ57-2

1

ke

y

Z

7-SW

17 S 1 s

panner

47

PT

15-39 1

pr

e

ssur

e

plat

e

L

___

latest

when

they

have

worn

down

to

7

mm

(1/4'').

Please,

only

use

original

Fein

carbon

brushes.

After

fitting

new

brushes

run

tool

unloaded

for

about

15

minutes

to

allow

brushes

to

bed

in

.

One

pair

of

spare

carbon

brushes

will

be

found

in

the

cover

of

the

handl

e,

please,

do

not

forget

to

reorder

them

in

time.

In

order

to

prevent

accidents

check

cable

at

r

eg

ular

int

e

rvals

.

To

replace

the

cable

take

off

the

screws

(24, 25),

then

take

off

the

handle

cover

(20).

loosen

the

two

screws

(19)

of

the

terminal

clamp

(18)

and

clamp

off

the

cable

from

the

switch

(2).

5. Lubrication

The

percussion

mechanism

should

be

greased

twice

a

week

by

a

greaser

through

the

grease

nipple

(74).

We

recommend

to

renew

the

gear

grease

after

300

duty

hours

.

Please,

only

use

the

Fein

special

greas

e

FG

12.

For

ball

bearings

wh

ich

should

be

lubricated

after

approx

. 900

duty

hours

we

re-

commend

our

ball

bearing

grease

FK

3.

The

ball

bearings

are

to

be

rinsed

in

clean

solvent

and

packed

with

new

grease.

The

space

between

inner and outer ring

is

to

be

one

third filled

with

grease

in order

to

prevent

that

the

bearings do

not

over-

iteat.

Type

of

grease

Quantity

Order

Reference

Contents

,oz I g oz I g

~

for

gearing

2/ 3 I

~

MZ

60-

3/FG

12 22

/3

80

.,_5

~

or

ball

- -

MZ

60-2/

FK

3 1

/3

40

bearings

I

No

claims

can

be

entertained

for

damage

due

to

negligent

main-

tenance

and

inadequate

lubrication.

6.

Overhaul

After

900

duty

hours

the

machin

e

should

be

compl

ete

ly

dis-

mantled

as

described

under

paragraph

7

and

all

parts

should

be

thoroughly

cleaned.

Rinse

ball

bearings

and

gears

in

clean

solvent

and

pack

with

fresh

grease

as

per

paragraph

5.

Please

be

sure that

all

electric

parts are

only

cleaned

dry.

'

U

se

U

nive

r

sal

Gre

:-

.sc

typ

e S

st

1

In

stead

of

ot

er

typ

8

<>

of

g r

ease

I

__

_..

·

-·

7.

Dismantling

The

tool

should

onl

y

be

taken

apart

by

an

expert.

1.

Unscrew

fillister

head

screw

(25)

and

the

two

cy

lindrical

screws

(24).

then

take

off

handle

cover

(20).

2.

Remove

supply

cable

from

switch

, d

ra

w

out

switch

and

dis-

connect

motor

cable.

After

un

screwing

t

he

screws

(10)

draw

out

carbon

holder

(5),

unscrew

screw

(4)

and

pull

out

radio

inte

rference

capacitor

(3).

3.

Unscrew

cylindrical

screws

(70)

and

(7

1)

and

remo

ve

outer

bearing

(36)

with

intermediate

bear

i

ng

(34).

4.

Take

apart

outer

bearing

(36)

and,

only

if

necessary,

the

speed-changing

mechanism

in

the

following

manner:

Draw

spring

(64)

out

of

switch

bolt

(63),

then

drigger

(65)

out

of

switch

bolt

(63),

unscre

w

countersunk

screw

(59)

a

nd

pull

out

drill

shaft

with

percussion

head,

loosen

chuck.

Draw

off

sleeve

(55)

and

go

on

taking

apart

percussion

head

.

5.

Pull

o

ut

armature

(26).

unscrew

the

three

screws

(31)

and

remove

armature

drive

(30).

6.

Draw

insulation

ring

(15)

out

of

mo

to

r

housing

(1).

unscrew

-

cylindrical

screws

(14)

and

remove

pole

housing

(12)

. .{

Re-assemble

in

reverse

sequence.

All

screws

must

be

tightly

fastened.

In o

rder

to

secure

the

tw

o

countersunk

screws

(59)

additionally

use

Loctite

,

the

fluid

secur-

ing

agent.

Before

applying

this

agent

clean

the

parts

of

all

grease.

8.

Repair

and

spare parts

We

recommend

our

Fein

Service

Stations

to

carry

out

all

over

-

haul

and

repair

work

quickly

and

expertly.

Please

quote

Order Reference

when

ordering

spare

parts

or

send

in

sample

part, quoting the

type

of

the

machine.

We

draw

your

attention

to

the

need

to

carry

out

a

high

voltage

tes

t

in

accordance

wit

h

your

local

regulations

(or VDE

regu-

lation

0740)

before

taking

a

tool

into

serviCe

after

any

re

pair

carr

ied

out

by

your

own

staff.

(