ESAB TAE 800 User manual

456 221--101 060213 Valid from Machine no 606 XXX--XXX

TAE

800/1250

Svetslikriktare

Svejseensretter

Likeretter for sveising

Hitsaustasasuuntaaja

Welding rectifier

Schweißgleichrichter

Redresseur de soudage

Lasgelijkrichter

Rectificador de soldadura

Raddrizzatore per saldatura

Rectificador de soldagem

ÁíïñèùôÞò óõãêüëëçóçò

Bruksanvisning

Brugsanvisning

Bruksanvisning

Käyttöohjeet

Instruction manual

Betriebsanweisung

Manual d’instructions

Gebruiksaanwijzing

Instrucciones de uso

Istruzioni per l’uso

Manual de instruções

Ïäçãßåò ÷ñÞóåùò

-- 2 --

Rätt till ändring av specifikationer utan avisering förbehålles.

Ret til ændring af specifikationer uden varsel forbeholdes.

Rett til å endre spesifikasjoner uten varsel forbeholdes.

Oikeudet muutoksiin pidätetään.

Rights reserved to alter specifications without notice.

Änderungen vorbehalten.

Sous réserve de modifications sans avis préalable.

Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.

Reservado el derecho de cambiar las especificaciones sin previo aviso.

Ci riserviamo il diritto di variare le specifiche senza preavviso.

Reservamo--nos o direito de alterar as especificações sem aviso prévio.

Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

SVENSKA 3..............................................

DANSK 8................................................

NORSK 13................................................

SUOMI 18................................................

ENGLISH 23..............................................

DEUTSCH 28.............................................

FRANÇAIS 33.............................................

NEDERLANDS 38.........................................

ESPAÑOL 43..............................................

ITALIANO 49..............................................

PORTUGUÊS 54..........................................

ÅËËÇÍÉÊÁ 59.............................................

ENGLISH

-- 2 3 --

TOCe

DIRECTIVE 24..........................................................

INTRODUCTION 24.....................................................

INSTALLATION 27......................................................

OPERATION 27.........................................................

MAINTENANCE 27......................................................

CONNECTION INSTRUCTION 64..........................................

DIAGRAM 65............................................................

SPARE PARTS LIST 67...................................................

-- 2 4 --

ba16d12e

DIRECTIVE

DECLARATION OF CONFORMITY

ESAB AB, Welding Equipment, 695 81 Laxå, Sweden, gives its unreserved guaran-

tee that welding power source TAE 800/1250 having number 508 complies with

standard EN 60974--1, in accordance with the requirements of directive 73/23/EEA

and addendum 93/68/EEA.

-- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- --------

Paul Karlsson

Managing Director

Esab Welding Equipment AB

695 81 LAXÅ

SWEDEN Tel: + 46 584 81176 Fax: + 46 584 12336

Laxå 95--10--05

INTRODUCTION

The TAE 800/1250 ”square wave” welding power source has a constant voltage

characteristic, is thyristor controlled and is designed for submerged arc welding.

It consists of a control unit and fan cooled power unit.

TAE 800/1250 is designed for use in combination with PEG 1 control equipment.

WARNING

This product is intended for industrial use. In a domestic environment this product

may cause radio interference. It is the users responsibility to take adequate pre-

cautions.

-- 2 5 --

ba16d12e

WARNING

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-

TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE

BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

SInstall and earth the welding unit in accordance with applicable standards.

SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

SInsulate yourself from earth and the workpiece.

SEnsure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

SKeep your head out of the fumes.

SUse ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and

the general area.

ARC RAYS -- Can injure eyes and burn skin.

SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective

clothing.

SProtect bystanders with suitable screens or curtains.

FIRE HAZARD

SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

SProtect your ears. Use ear defenders or other hearing protection.

SWarn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

-- 2 6 --

ba16d12e

TECHNICAL DATA TAE 800

Maximum load AC 800 A/44 V at 100 % duty cycle

1000 A/44 V at 60 % duty cycle

Current setting range AC 300 A/28 V -- 1000 A/44 V

Max. open circuit voltage 71 V, according to calculation card

Open circuit power

with only control transformer and fan connected 230 W

Power factor at 800 A/

Efficiency 44 V λ=0,75

η=0,86

Mains supply

Voltage (V)

Primary current (A)

Fuse, slow (A)

Power cable, area (mm2)

50 Hz

400--415/460/500 V

122/106/98 A

250/200/200 A

2x70+35/2x50+35/

2x50+35

60 Hz

400/460/550 V

122/106/98 A

250/200/200 A

2x70+35/2x50+35/

2x50+35

Enclosure class IP 23

Application class

Dimensions LxBxH 774x598x1228

Weight 495 kg

TECHNICAL DATA TAE 1250

Maximum load AC 1250 A/44 V at 100 % duty cycle

1500 A/44 V at 60 % duty cycle

Current setting range AC 400 A/28 V -- 1500 A/44 V

Max. open circuit voltage 72 V, according to calculation card

Open circuit power

with only control transformer and fan connected 230 W

Power factor at 1250 A/

Efficiency 44 V λ=0,75

η=0,86

Mains supply

Voltage (V)

Primary current (A)

Fuse, slow (A)

Power cable, area (mm2)

50 Hz

400--415/460/500 V

212/185/170 A

250/200/200 A

2x150+95/2x150+95/

2x95+50/2x95+50

60 Hz

400/460/550 V

212/185/170 A

250/200/200 A

2x150+95/2x95+50/

2x95+50

Enclosure class IP 23

Application class

Dimensions LxBxH 774x598x1228

Weight 608 kg

Welding power source complies with IEC 974--1

Power cable rating complies with Swedish regulations.

The symbol indicates that the power source is designed for use in areas where

there is an increased electrical hazard.

The IP code indicates the enclosure class, i. e. the degree of protection against

penetration by solid objects or water.

Equipment marked IP 23 is designed for indoor and outdoor use.

-- 2 7 --

ba16d12e

INSTALLATION

1. Installation must be carried out by a qualified electrician.

2. Check that the power source is set up for the available mains voltage before

connecting it to the supply.

3. If the control voltage is switched between 42 V and 110 V make sure the revers-

ible sign shows the correct voltage.

4. See the technical data for recommended power cable and fuse ratings.

5. Connect the power cable to the power source in accordance with the relevant

electrical regulations and fit a suitable fuse to the junction box.

6. Make sure that the flow of cooling air through the power source is not obstructed.

OPERATION

1. Switch

switches power on or off. The white lamp (2)

lights up and the fan starts.

2. Signal lamp, white, 42--48 V

3. Potentiometer

for adjusting welding voltage. Can be con-

trolled remotely using additional servo motor

(e.g. from automatic welding machine)

4. Voltmeter och ammeter optional accessories

5. Switch and 3 pin socket

for remote control unit or pulse unit

6. 8 pin socket

for external control 110/42 V AC (allows

switching from automatic welding machine,

for example)

7. 1 pin socket for meter lead

8. Socket, for connecting wire feed unit

9. Thermal cut--out (overload protection)

when the thermal cut--out trips the yellow

lamp on the front panel comes on. When the

power source has cooled down the thermal

cut--out is reset automatically.

MAINTENANCE

Blow the power source clean at least once a year using dry compressed air at

reduced pressure. If the power source is used in a dusty or dirty environment it

should be blown clean more often.

Spare parts are ordered through your nearest ESAB representative, see back cover.

When ordering spare parts, please state machine type and number as well as desig-

nation and spare part number as shown in the spare parts list on page 67.

This will simplify dispatch and ensure you get the right part.

ESAB AB

SE--695 81 LAXÅ

SWEDEN

Phone +46 584 81 000

www.esab.com

0511118

ESAB subsidiaries and representative offices

Europe

AUSTRIA

ESAB Ges.m.b.H

Vienna--Liesing

Tel: +43 1 888 25 11

Fax: +43 1 888 25 11 85

BELGIUM

S.A. ESAB N.V.

Brussels

Tel: +32 2 745 11 00

Fax: +32 2 745 11 28

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.

Prague

Tel: +420 2 819 40 885

Fax: +420 2 819 40 120

DENMARK

Aktieselskabet ESAB

Copenhagen--Valby

Tel:+4536300111

Fax:+4536304003

FINLAND

ESAB Oy

Helsinki

Tel: +358 9 547 761

Fax: +358 9 547 77 71

FRANCE

ESAB France S.A.

Cergy Pontoise

Tel:+33130755500

Fax:+33130755524

GERMANY

ESAB GmbH

Solingen

Tel: +49 212 298 0

Fax: +49 212 298 218

GREAT BRITAIN

ESAB Group (UK) Ltd

Waltham Cross

Tel: +44 1992 76 85 15

Fax: +44 1992 71 58 03

ESAB Automation Ltd

Andover

Tel: +44 1264 33 22 33

Fax: +44 1264 33 20 74

HUNGARY

ESAB Kft

Budapest

Tel:+3612044182

Fax:+3612044186

ITALY

ESAB Saldatura S.p.A.

Mesero (Mi)

Tel:+3902979681

Fax:+390297289181

THE NETHERLANDS

ESAB Nederland B.V.

Utrecht

Tel: +31 30 2485 377

Fax: +31 30 2485 260

NORWAY

AS ESAB

Larvik

Tel:+4733121000

Fax:+4733115203

POLAND

ESAB Sp.zo.o.

Katowice

Tel: +48 32 351 11 00

Fax: +48 32 351 11 20

PORTUGAL

ESAB Lda

Lisbon

Tel: +351 8 310 960

Fax: +351 1 859 1277

SLOVAKIA

ESAB Slovakia s.r.o.

Bratislava

Tel:+421744882426

Fax:+421744888741

SPAIN

ESAB Ibérica S.A.

Alcalá de Henares (MADRID)

Tel: +34 91 878 3600

Fax: +34 91 802 3461

SWEDEN

ESAB Sverige AB

Gothenburg

Tel:+4631509500

Fax:+4631509222

ESAB international AB

Gothenburg

Tel:+4631509000

Fax:+4631509360

SWITZERLAND

ESAB AG

Dietikon

Tel: +41 1 741 25 25

Fax: +41 1 740 30 55

North and South America

ARGENTINA

CONARCO

Buenos Aires

Tel: +54 11 4 753 4039

Fax: +54 11 4 753 6313

BRAZIL

ESAB S.A.

Contagem--MG

Tel: +55 31 2191 4333

Fax: +55 31 2191 4440

CANADA

ESAB Group Canada Inc.

Missisauga, Ontario

Tel: +1 905 670 02 20

Fax: +1 905 670 48 79

MEXICO

ESAB Mexico S.A.

Monterrey

Tel: +52 8 350 5959

Fax: +52 8 350 7554

USA

ESAB Welding & Cutting Products

Florence, SC

Tel: +1 843 669 44 11

Fax: +1 843 664 57 48

Asia/Pacific

CHINA

Shanghai ESAB A/P

Shanghai

Tel: +86 21 5308 9922

Fax: +86 21 6566 6622

INDIA

ESAB India Ltd

Calcutta

Tel: +91 33 478 45 17

Fax: +91 33 468 18 80

INDONESIA

P.T. ESABindo Pratama

Jakarta

Tel: +62 21 460 0188

Fax: +62 21 461 2929

JAPAN

ESAB Japan

Tokyo

Tel: +81 3 5296 7371

Fax: +81 3 5296 8080

MALAYSIA

ESAB (Malaysia) Snd Bhd

Selangor

Tel: +60 3 8027 9869

Fax: +60 3 8027 4754

SINGAPORE

ESAB Asia/Pacific Pte Ltd

Singapore

Tel: +65 6861 43 22

Fax: +65 6861 31 95

SOUTH KOREA

ESAB SeAH Corporation

Kyungnam

Tel: +82 55 269 8170

Fax: +82 55 289 8864

UNITED ARAB EMIRATES

ESAB Middle East FZE

Dubai

Tel: +971 4 887 21 11

Fax: +971 4 887 22 63

Representative offices

BULGARIA

ESAB Representative Office

Sofia

Tel/Fax: +359 2 974 42 88

EGYPT

ESAB Egypt

Dokki--Cairo

Tel: +20 2 390 96 69

Fax: +20 2 393 32 13

ROMANIA

ESAB Representative Office

Bucharest

Tel/Fax: +40 1 322 36 74

RUSSIA

LLC ESAB

Moscow

Tel: +7 095 543 9281

Fax: +7 095 543 9280

LLC ESAB

St Petersburg

Tel: +7 812 336 7080

Fax: +7 812 336 7060

Distributors

For addresses and phone

numbers to our distributors in

other countries, please visit our

home page

www.esab.com

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