ESAB Aristo YardFeed 2000 User manual

Aristo®, Origo™

Instruction manual

0459 936 301 GB 20170831 Valid for: 425-xxx-xxxx, 616-xxx-xxxx

YardFeed 2000

TABLE OF CONTENTS

0459 936 301 © ESAB AB 2017

1SAFETY ......................................................................................................... 4

1.1 Meaning of symbols ................................................................................. 4

1.2 Safety precautions ................................................................................... 4

2INTRODUCTION............................................................................................ 8

2.1 Equipment ................................................................................................. 8

2.2 Control panel ............................................................................................ 8

3TECHNICAL DATA ........................................................................................ 9

4INSTALLATION.............................................................................................. 10

4.1 Lifting instructions ................................................................................... 10

5OPERATION .................................................................................................. 11

5.1 Connections and control devices ........................................................... 12

5.2 Function explanations ............................................................................. 12

5.3 Setting the wire feed pressure ................................................................ 14

5.4 Replacing and inserting wire................................................................... 14

5.5 Changing feed rollers............................................................................... 14

6MAINTENANCE............................................................................................. 15

6.1 Inspection and cleaning........................................................................... 15

7ORDERING SPARE PARTS .......................................................................... 16

DIAGRAM ............................................................................................................. 17

ORDERING NUMBERS........................................................................................ 19

WEAR PARTS....................................................................................................... 20

ACCESSORIES .................................................................................................... 22

Rights reserved to alter specifications without notice.

1 SAFETY

0459 936 301 -4- © ESAB AB 2017

1 SAFETY

1.1 Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of

life.

CAUTION!

Means hazards which could result in minor personal injury.

WARNING!

Before use, read and understand the instruction manual

and follow all labels, employer´s safety practices and Safety

Data Sheets (SDSs).

1.2 Safety precautions

Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

1 SAFETY

0459 936 301 -5- © ESAB AB 2017

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!

Wire feeders are intended to be used with power sources in MIG/MAG mode

only.

If used in any other welding mode, such as MMA, the welding cable between wire

feeder and power source must be disconnected, or else the wire feeder becomes

live or energized.

WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting.

ELECTRIC SHOCK - Can kill

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing

• Insulate yourself from work and ground.

• Ensure your working position is safe

ELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.

EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.

• Welders should use the following procedures to minimize exposure to

EMF:

○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place your

body between the torch and work cables. Never coil the torch or

work cable around your body. Keep welding power source and

cables as far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to the

area being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes

• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area

1 SAFETY

0459 936 301 -6- © ESAB AB 2017

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens

and wear protective clothing

• Protect bystanders with suitable screens or curtains

NOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have only

qualified people remove covers for maintenance and troubleshooting as

necessary. Reinstall panels or covers and close doors when service is

finished and before starting engine.

• Stop engine before installing or connecting unit.

• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby

• Do not use on closed containers.

MALFUNCTION - Call for expert assistance in the event of malfunction.

PROTECT YOURSELF AND OTHERS!

CAUTION!

This product is solely intended for arc welding.

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be potential

difficulties in ensuring electromagnetic compatibility of class

A equipment in those locations, due to conducted as well

as radiated disturbances.

NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on Waste

Electrical and Electronic Equipment and its implementation

in accordance with national law, electrical and/or electronic

equipment that has reached the end of its life must be

disposed of at a recycling facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved collection

stations.

For further information contact the nearest ESAB dealer.

1 SAFETY

0459 936 301 -7- © ESAB AB 2017

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

2 INTRODUCTION

0459 936 301 -8- © ESAB AB 2017

2 INTRODUCTION

The wire feed unit YardFeed 2000 with control panel U6 or MA23, is intended for MIG/MAG

welding together with Aristo / Origo welding power sources.

It comes in different variants, see chapter "ORDERING NUMBERS".

The wire feed unit contains a four-wheel drive wire feed mechanism as well as control

electronics.

ESAB accessories for the product can be found in the "ACCESSORIES" chapter of

this manual.

2.1 Equipment

The wire feed unit is supplied with:

• Instruction manual for the wire feed unit

• Instruction manual for the control panel

Instruction manuals in other languages can be downloaded from the website,

www.esab.com.

• Decal with recommended wear parts

• Gas flow meter

2.2 Control panel

With knobs for setting the voltage and wire feed speed /

current. Other settings by pushbuttons, with text indication on

the display panel.

MA23 Knobs for setting the voltage and the wire feed speed / current.

Other settings with push buttons.

See the separate instruction manual for a detailed description of the control panel.

3 TECHNICAL DATA

0459 936 301 -9- © ESAB AB 2017

3 TECHNICAL DATA

YardFeed 2000

Mains voltage 42 V 50-60 Hz

Power requirement 180 VA

Motor current Imax 3.5 A

Wire feed speed 0.8 -25.0 m/min

Torch connection EURO

Max. diameter wire bobbin 200 mm

Wire dimension

Fe

Ss

Al

Cored wire



0.6 - 1.2 mm

1.0 - 1.2 mm

0.8 - 1.2 mm

Operating temperature -10 to + 40° C

Weight 11.3 kg

Dimensions (l x w x h) 593 x 210 x 302 mm

Shielding gas

max pressure

All types intended for MIG/MAG welding

5 bar

Type of cooling

max pressure

50% water / 50% mono-ethylene glycol

5 bar

Maximum permissible load at

60% duty cycle



365 A

Enclosure class IP23

Duty cycle

The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or

cut at a certain load without overloading. The duty cycle is valid for 40°C/104°F, or below.

Enclosure class

The IP code indicates the enclosure class, i.e. the degree of protection against penetration

by solid objects or water.

Equipment marked IP23 is intended for indoor and outdoor use.

Application class

The symbol indicates that the power source is designed for use in areas with increased

electrical hazard.

4 INSTALLATION

0459 936 301 - 10 - © ESAB AB 2017

4 INSTALLATION

The installation must be carried out by a professional.

NOTE!

Mains supply requirements

This equipment complies with IEC 61000-3-12 provided that the short-circuit

power is greater than or equal to Sscmin at the interface point between the user's

supply and the public system. It is the responsibility of the installer or user of the

equipment to ensure, by consultation with the distribution network operator if

necessary, that the equipment is connected only to a supply with a short-circuit

power greater than or equal to Sscmin. Refer to the technical data in the

TECHNICAL DATA chapter.

WARNING!

When welding in an environment with increased electrical danger, only power

sources intended for this environment may be used. These power sources are

marked with the symbol .

4.1 Lifting instructions

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