Erc EASY-ROTOR-CONTROL M SMD V1.1 User manual

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 1 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

Instructions

Congratulations for buying your EASY-ROTOR-CONTROL M SMD (shortly ERC-M

SMD). This document will guide you through the needed steps for assembly and

configuration of the ERC-M SMD. You will reach the best result by following these

instructions step by step.

Table of contents

Safety-Instructions ................................................................................................................. 2

1. ERC-M SMD USB............................................................................................................. 3

1.1 Bill of material (BOM) and drawings .......................................................................... 3

1.2 Connection of the DC-supply....................................................................................... 5

1.3 Establishing the USB-connection................................................................................. 5

2. ERC-M SMD RS232.......................................................................................................... 6

2.1 Bill of material (BOM) and drawings .......................................................................... 6

2.2 Connection of the DC-supply....................................................................................... 8

3. LAN-Interface (optional) ................................................................................................... 9

3.1 Bill of material ............................................................................................................. 9

3.2 Assembly of the LAN-Interface................................................................................... 9

3.4 Check of the DC/DC-converter.................................................................................. 11

3.5 Device-Installer .......................................................................................................... 11

3.6 Installation of the COM-Port-Redirector (CPR) ........................................................ 12

4. Rotor-Card (optional) ....................................................................................................... 13

4.1 Bill of material ........................................................................................................... 13

4.2 Assembly of the Rotor-Card PCB.............................................................................. 13

5. SlimLine housing (optional)............................................................................................. 16

6. HID AZ/AZ or AZ/EL and desktop housing (optional)................................................... 17

6.1 Bill of material ........................................................................................................... 17

6.2 Assembly of bottom-side HID-PCB .......................................................................... 18

6.3 Assembly of top-side HID-PCB AZ/AZ (dual azimuth) ........................................... 19

6.4 Assembly of top-side HID-PCB AZ/EL (azimuth&elevation) .................................. 21

6.5 Cable to connect the HID to ERC-M ......................................................................... 23

6.6 Cable to connect the ERC-M to rear-side D-SUB ..................................................... 23

6.7 Mechanical integration into the desktop-housing ...................................................... 24

7. The Service-Tool.............................................................................................................. 26

7.1 Configuration of the COM-Port ................................................................................. 26

7.2 Read the ERC-M-configuration-parameters .............................................................. 26

7.3 Language .................................................................................................................... 26

7.4 Other functions of the Service Tool ........................................................................... 26

8. Theory of operation .......................................................................................................... 27

9. Calibration........................................................................................................................ 27

10. First check of calibration with Rotor-Control M ........................................................... 27

11. Connect the ERC-M to other programs.......................................................................... 28

Appendix .............................................................................................................................. 29

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 2 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

Appendix1: Pin-out of D-SUB15 ERC-M ....................................................................... 29

Appendix2: Pin-out of mini-DIN rotor-card .................................................................... 29

Appendix3: Connection of rotor-card to ERC-M with supplied mini-DIN-cable ........... 29

Appendix4: Pin-out of the HID-connector on ERC-M .................................................... 30

Appendix5: Schematics Rotor-Card................................................................................. 30

Appendix6: Schematics ERC-M SMD ............................................................................ 31

Appendix7: Schematics HID............................................................................................ 32

Safety-Instructions

•Don’t continue using the product if it is damaged.

•Keep electronic assemblies and components away from children!

•Products that carry electric voltages must be handled by taking care about the

valid instructions and regulations.

•If the product must be repaired, only use original spare parts! Using different parts

may cause property damage and personal injury! The repair has only to be done

by an expert!

•The installation has to be done by a skilled expert.

•Connection-cables have to be chosen according to the needed diameter.

•Before working on the product all supply-voltages have to be securely cut of.

•The product is designed to work in clean and dry areas inside buildings.

•Prevent the product of humidity, water and heat.

•Don’t use the product in areas where explosive gases, vapour or dust are or may

occur.

•Don’t let the product fall or apply mechanical stress as the product may be

damaged.

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 3 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

1. ERC-M SMD USB

If your ERC-M is RS232 (not USB) go to chapter 2.

1.1 Bill of material (BOM) and drawings

ERC-M SMD USB V1.0 Bill Of Material

QTY Type Value Reference Comments

PCB assembled ERC-M SMD USB V1.1

DC-Connector 2.1/5.5/9mm for DC-cable

DSUB-connector 15 pole male solder for rotor-Cable

DSUB-case for 15 pole for rotor-Cable

USB-cable A to B 1.8m USB-cable

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 4 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

grey = not assembled

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 5 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

1.2 Connection of the DC-supply

If you don’t have rotor-cards or the LAN-option, you don’t need to connect an external DC-supply. In

this case the ERC-M USB will be powered by USB. Skip this chapter.

Prepare a DC-cable with 10 to 15VDC by using the DC-connector supplied with the ERC-M or use any

other DC-supply with that voltage and an appropriate DC-Connector of 2.1/5.5mm.

Connect the Plus(+)-pole to the center contact

and the Minus(-)-pole to the outer contact.

Before connecting the DC-connector to the

ERC-M, measure the voltage at the connector,

if it is in the range needed.

If DC is reversed, nothing will happen as the

Circuit is proven against wrong polarization.

1.3 Establishing the USB-connection

Plug the USB-B-connector to the ERC-M and the USB-A-connector to a free USB-connector on your

PC.

Depending on your operating-system, you will be asked to install an USB-driver. This driver is

available on the CD delivered with your kit.

After successful installation of the driver, a new COM-Port (COMn) is available. You can identify the

COM-port-number by inspecting the hardware-settings of your PC. In case you have a conflict with

another COM-port (e.g. virtual COM-port), change the COM-port-number in the properties.

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 6 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

2. ERC-M SMD RS232

If your ERC-M is USB (not RS232) go to chapter 1.

2.1 Bill of material (BOM) and drawings

ERC-M RS232 V2.0 Bill Of Material

QTY Type Value Reference Comments

PCB assembled ERC-M RS232 V1.1

DC-Connector 2.1/5.5/9mm for DC-cable

DSUB-connector 15 pole male solder for rotor-Cable

DSUB-case for 15 pole for rotor-Cable

RS232-cable 3.5mm phone-jack to D-SUB 9-pole

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 7 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

grey= not assembled

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 8 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

2.2 Connection of the DC-supply

Prepare a DC-cable with 10 to 15VDC by using the DC-connector supplied with the ERC-M or use any

other DC-supply with that voltage and an appropriate DC-Connector of 2.1/5.5mm.

Connect the Plus(+)-pole to the center contact

and the Minus(-)-pole to the outer contact.

Before connecting the DC-connector to the

ERC-M, measure the voltage at the connector,

if it is in the range needed.

If DC is reversed, nothing will happen as the

Circuit is proven against wrong polarization.

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 9 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

3. LAN-Interface (optional)

3.1 Bill of material

The BOM is in the order how you should use the parts.

ERC-M SMD V1.0 LAN Bill Of Material

QTY

Type Value Reference

Comments

Diode 1N4004 D5 alt. 1N4007

Capacitor ceramic 100n 50V 20%

C15,C16

Capacitor Tantal 1u 35V 20% C23

Resistor 10K 5% R1 alt. 10K 1%

XPORT 1001001-04R XP1

DC/DC 12V 3.3V 1W DC1

Patchcable 2m Crossover

The LAN-kit comes with an extra Resistor 10K 5% and a Diode BAT54. These 2 parts are not needed

for ERC-M SMD. Just drop them.

3.2 Assembly of the LAN-Interface

Assemble and solder the components according to the following drawings. The components to be

assembled are marked blue in the following drawings.

Please read the following instructions before you start:

1. The vertical assembled Diodes should have a distance (1-2mm) to the PCB while soldering.

Otherwise there is the risk of overheating these components while soldering.

2. Take care of polarization of the following components :

-Diode D5

-DC/DC DC1

-Capacitor tantal C23

Those components are marked red in the following drawing.

Components :

Colour-code of Resistors:

10K 5% brown-black-orange-gold

alt.: 10K 1% brown-black-black-red-brown

Diodes :

EASY-ROTOR-CONTROL M SMD V1.1 Instructions

___________________________________________________________________________

Tannenstr. 16 Page 10 of 32 email : erc@schmidt-alba.de

86836 Untermeitingen / Germany

This document is for the user only. Any publishing (printed or in electronic form) is not allowed.

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